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KAYO MOTOR AU125 - User Manual

KAYO MOTOR AU125
91 pages
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ZHEJIANG KAYO MOTOR CO., LTD.
www.kayomoto.us
1
Model AU125
Service Manual
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Summary

Service Information and Safety

General Safety Precautions and Warnings

Details safety guidelines for operation, handling chemicals, and general maintenance procedures.

Vehicle Identification and Key Specifications

Locating VIN and engine numbers, plus key model specifications and dimensions.

Engine and Component Specifications

Provides detailed specifications for the engine, frame, wheels, brakes, and ignition systems.

Fastener Torque and Lubrication Guidelines

Specifies torque values for fasteners and recommends greases and sealants for maintenance.

Wiring and Cable Routing Diagrams

Illustrates electrical wiring harness and cable routing for proper connection and maintenance.

Plastic Body Maintenance

Plastic Part Maintenance Warnings and Torques

Details warnings, cautions, and torque specifications for maintaining and installing plastic parts.

Handlebar Disassembly and Installation

Step-by-step guide for removing and reinstalling the handlebar assembly, including electrical connections.

Seat, Front and Rear Rack Procedures

Procedures for disassembling and installing the seat, front rack, and rear rack assemblies.

Plastic Body Panels and Front Guard Removal

Instructions for removing and reinstalling the main plastic body panels and the front guard.

Routine Maintenance and Adjustments

Maintenance Schedules and Information

Provides essential maintenance information and a periodic service schedule for the ATV.

Steering, Brake, and Wheel System Checks

Covers inspection and adjustment procedures for steering, brakes, wheels, and tires.

Suspension and Throttle Control Checks

Guides for inspecting suspension system performance and adjusting throttle control.

Gear Shifter and Fuel System Checks

Details checks for the gear shifter operation and the fuel system components.

Engine System Maintenance

Engine Maintenance Precautions and Fuel System Servicing

Outlines precautions for engine maintenance and procedures for fuel tank removal and fuel system.

Air Filter and Exhaust System Maintenance

Instructions for servicing the air filter system and the exhaust system components.

Engine Removal and Installation Guide

Provides detailed steps for the complete removal and reinstallation of the engine.

Engine Maintenance Procedures

General Engine Maintenance and Safety

Covers general engine maintenance precautions, conversion tables, and safety advisories.

Engine Oil, Fuel, and Break-In Recommendations

Specifies engine oil and fuel types and details the recommended engine break-in procedure.

Engine Number and Component Maintenance

Locating engine number and general maintenance of engine related parts.

Cylinder Head Maintenance and Troubleshooting

Detailed procedures for cylinder head disassembly, assembly, maintenance, and troubleshooting.

Cylinder Block Maintenance and Troubleshooting

Covers disassembly, assembly, maintenance, and troubleshooting for the cylinder block.

Crankcase Servicing and Troubleshooting

Detailed steps for crankcase disassembly, assembly, maintenance, and troubleshooting common issues.

Crankshaft Connecting Rod Maintenance

Procedures for maintaining the crankshaft connecting rod assembly, including inspection and replacement.

Valve Mechanism Maintenance and Troubleshooting

Covers maintenance and troubleshooting for the valve train components like cams, rockers, and valves.

Carburetor Servicing and Adjustment

Detailed instructions for disassembling, cleaning, and adjusting the carburetor for optimal performance.

Intake and Exhaust System Maintenance

Procedures for maintaining the intake system (air filter) and the exhaust system.

Environmental Protection Valve Maintenance

Maintenance and troubleshooting guidelines for the environmental protection valve system.

Motor Starter Maintenance and Servicing

Outlines the procedures for servicing the motor starter, including disassembly, inspection, and replacement.

Electrical Circuit Diagram

KAYO MOTOR AU125 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelAU125
CategoryOffroad Vehicle
LanguageEnglish

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