EasyManua.ls Logo

KAYO MOTOR AU200 - User Manual

KAYO MOTOR AU200
138 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
KAYO MOTO
AU200
Maintenance Manual
Question and Answer IconNeed help?

Do you have a question about the KAYO MOTOR AU200 and is the answer not in the manual?

Summary

Maintenance Information

Notes for Operation

General notes and precautions for operating the vehicle.

Vehicle Identification Number

Details on VIN and engine number locations and formats.

Main Parameter List

Comprehensive list of the vehicle's technical specifications.

Maintenance Parameter List

Specific parameters and tolerances for maintenance.

Fastener Tightening Torque

Specifies torque values for various fasteners.

Lubricating Grease and Sealant

Recommended lubricants and sealants for different parts.

Cable, Hose, and Wiring Diagrams

Visual guides for routing and identifying cables and hoses.

Vehicle Body Covers

Maintenance Information for Body Covers

Precautions and general info for body cover maintenance.

Mounting Torque for Body Covers

Torque specifications for mounting body parts.

Disassembly of Seat Cushion and Shelves

Steps for removing seat cushion and front/rear shelves.

Disassembly of Front Panel and Controls

Procedures for removing front panel, instrument, and controls.

Disassembly of Guards and Pedals

Steps to remove side guards and foot pedals.

Disassembly of Front Panels and Bumpers

Procedures for removing front ventilating panels and bumpers.

Disassembly of Fuel Tank and Assembly Plates

Steps for removing fuel tank cover and assembly plates.

Regular Inspection and Adjustment

Determination of Maintenance Period

Schedule and guidelines for vehicle maintenance intervals.

Inspection and Repair Methods

Procedures for inspecting and repairing various vehicle systems.

Steering Column and Brake System Inspection

How to inspect steering and braking systems.

Wheel Inspection

Checks for tire pressure, tread, and wheel mounting.

Suspension System Inspection

Procedures for checking suspension components.

Shifting Mechanism and Fuel Device Checks

Inspection of gear shifting and fuel delivery systems.

Throttle Check

How to check and adjust throttle free play and speed limit.

Meter Inspection

Checking the functionality of the vehicle's instruments.

Lighting System Inspection

Procedures for inspecting headlights, turn signals, and tail lights.

Engine Periphery

Fuel System Maintenance

Disassembly and installation of the fuel system components.

Intake System Maintenance

Procedures for removing and installing intake system parts.

Exhaust System Maintenance

Steps for disassembling and installing the exhaust system.

Engine Disassembly and Installation

Detailed steps for removing and reinstalling the engine.

Engine

Engine Overview and Maintenance Precautions

General overview and safety precautions for engine maintenance.

Engine Lubrication System

Maintenance, inspection, and troubleshooting of the lubrication system.

Engine Checks and Adjustments

Procedures for checking and adjusting engine components.

Engine Fuel System Maintenance

Troubleshooting and maintenance of the engine's fuel system.

Cylinder Head and Valve Maintenance

Disassembly, inspection, and assembly of the cylinder head and valves.

Cylinder and Piston Maintenance

Disassembly, inspection, and installation of cylinder and piston.

Oil Pump Maintenance

Disassembly, inspection, and installation of the oil pump.

Right Crankcase Cover and Magneto

Procedures for servicing the right crankcase cover and magneto.

CVT Parts Maintenance

Disassembly, inspection, and installation of CVT components.

Crankcase, Crankshaft, and Variable Speed Drive

Disassembly and assembly of crankcase, crankshaft, and transmission.

Engine Fault Diagnosis

Troubleshooting guide for common engine starting and performance issues.

Vehicle Chassis

Chassis Troubleshooting

Common issues and solutions for the vehicle chassis.

Front Wheel Maintenance

Disassembly and assembly procedures for the front wheel.

Braking System Maintenance

Inspection and maintenance of brake calipers, discs, and pads.

Front Suspension System Maintenance

Steps for disassembling and assembling the front suspension.

Steering System Maintenance

Procedures for steering system disassembly and assembly.

Rear Suspension System Maintenance

Disassembly and installation of the rear shock absorbers.

Rear Drive Shaft Assembly

Procedures for removing and installing the rear drive shaft.

Signal and Lighting System

Signal and Lighting System Fault Diagnosis

Diagnosing issues with lights and signals.

Headlight Inspection and Replacement

How to inspect and replace headlight bulbs.

Lamp Replacement Procedures

Guidance on replacing various vehicle lamps.

Ignition Switch Lock Maintenance

Disassembly and testing of the ignition switch lock.

Hand Switch Maintenance

Inspection and wiring checks for handlebar switches.

Brake Light Switch Check

How to check and replace the brake light switch.

Electric Horn Check

How to test and replace the electric horn.

Meter Inspection and Replacement

Checking and replacing the vehicle's meter assembly.

Fuel Sensor Check

Testing and replacing the fuel sensor.

Summary

Maintenance Information

Notes for Operation

General notes and precautions for operating the vehicle.

Vehicle Identification Number

Details on VIN and engine number locations and formats.

Main Parameter List

Comprehensive list of the vehicle's technical specifications.

Maintenance Parameter List

Specific parameters and tolerances for maintenance.

Fastener Tightening Torque

Specifies torque values for various fasteners.

Lubricating Grease and Sealant

Recommended lubricants and sealants for different parts.

Cable, Hose, and Wiring Diagrams

Visual guides for routing and identifying cables and hoses.

Vehicle Body Covers

Maintenance Information for Body Covers

Precautions and general info for body cover maintenance.

Mounting Torque for Body Covers

Torque specifications for mounting body parts.

Disassembly of Seat Cushion and Shelves

Steps for removing seat cushion and front/rear shelves.

Disassembly of Front Panel and Controls

Procedures for removing front panel, instrument, and controls.

Disassembly of Guards and Pedals

Steps to remove side guards and foot pedals.

Disassembly of Front Panels and Bumpers

Procedures for removing front ventilating panels and bumpers.

Disassembly of Fuel Tank and Assembly Plates

Steps for removing fuel tank cover and assembly plates.

Regular Inspection and Adjustment

Determination of Maintenance Period

Schedule and guidelines for vehicle maintenance intervals.

Inspection and Repair Methods

Procedures for inspecting and repairing various vehicle systems.

Steering Column and Brake System Inspection

How to inspect steering and braking systems.

Wheel Inspection

Checks for tire pressure, tread, and wheel mounting.

Suspension System Inspection

Procedures for checking suspension components.

Shifting Mechanism and Fuel Device Checks

Inspection of gear shifting and fuel delivery systems.

Throttle Check

How to check and adjust throttle free play and speed limit.

Meter Inspection

Checking the functionality of the vehicle's instruments.

Lighting System Inspection

Procedures for inspecting headlights, turn signals, and tail lights.

Engine Periphery

Fuel System Maintenance

Disassembly and installation of the fuel system components.

Intake System Maintenance

Procedures for removing and installing intake system parts.

Exhaust System Maintenance

Steps for disassembling and installing the exhaust system.

Engine Disassembly and Installation

Detailed steps for removing and reinstalling the engine.

Engine

Engine Overview and Maintenance Precautions

General overview and safety precautions for engine maintenance.

Engine Lubrication System

Maintenance, inspection, and troubleshooting of the lubrication system.

Engine Checks and Adjustments

Procedures for checking and adjusting engine components.

Engine Fuel System Maintenance

Troubleshooting and maintenance of the engine's fuel system.

Cylinder Head and Valve Maintenance

Disassembly, inspection, and assembly of the cylinder head and valves.

Cylinder and Piston Maintenance

Disassembly, inspection, and installation of cylinder and piston.

Oil Pump Maintenance

Disassembly, inspection, and installation of the oil pump.

Right Crankcase Cover and Magneto

Procedures for servicing the right crankcase cover and magneto.

CVT Parts Maintenance

Disassembly, inspection, and installation of CVT components.

Crankcase, Crankshaft, and Variable Speed Drive

Disassembly and assembly of crankcase, crankshaft, and transmission.

Engine Fault Diagnosis

Troubleshooting guide for common engine starting and performance issues.

Vehicle Chassis

Chassis Troubleshooting

Common issues and solutions for the vehicle chassis.

Front Wheel Maintenance

Disassembly and assembly procedures for the front wheel.

Braking System Maintenance

Inspection and maintenance of brake calipers, discs, and pads.

Front Suspension System Maintenance

Steps for disassembling and assembling the front suspension.

Steering System Maintenance

Procedures for steering system disassembly and assembly.

Rear Suspension System Maintenance

Disassembly and installation of the rear shock absorbers.

Rear Drive Shaft Assembly

Procedures for removing and installing the rear drive shaft.

Signal and Lighting System

Signal and Lighting System Fault Diagnosis

Diagnosing issues with lights and signals.

Headlight Inspection and Replacement

How to inspect and replace headlight bulbs.

Lamp Replacement Procedures

Guidance on replacing various vehicle lamps.

Ignition Switch Lock Maintenance

Disassembly and testing of the ignition switch lock.

Hand Switch Maintenance

Inspection and wiring checks for handlebar switches.

Brake Light Switch Check

How to check and replace the brake light switch.

Electric Horn Check

How to test and replace the electric horn.

Meter Inspection and Replacement

Checking and replacing the vehicle's meter assembly.

Fuel Sensor Check

Testing and replacing the fuel sensor.

KAYO MOTOR AU200 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelAU200
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals