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KAYO MOTOR AU180 - User Manual

KAYO MOTOR AU180
120 pages
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ZHEJIANG KAYO MOTOR CO., LTD.
WWW.RIDEKAYO.COM
Model AU180
Service Manual

Table of Contents

Questions and Answers

  • S
    Susan AndersonAug 6, 2025
    Why KAYO MOTOR AU180 Offroad Vehicle engine doesn’t work or start hard?
    • Y
      yhansonAug 7, 2025
      If your KAYO MOTOR Offroad Vehicle engine doesn’t work or is hard to start, it could be due to a lack of oil. Check the oil tank, oil pipe, air intake pipe, vapor system pipe, oil pump, pressure pipe for damage or wear, and inspect the oil filter. Another possibility is the absence of a flame, which could be caused by a worn or damaged spark plug, CDI, generator, ignition coil shortcut, spark high voltage wire, or the main switch.
  • M
    Michele KnightAug 16, 2025
    What to do if KAYO MOTOR AU180 Offroad Vehicle has low speed and weak power?
    • K
      Kathleen MorganAug 16, 2025
      If your KAYO MOTOR Offroad Vehicle has low speed and weak power, it might be due to a blocked filter, a bad fuel supply, or issues with the carburetor, exhaust pipe, or fuel tank vapor control route. It could also be due to incorrect timing, potentially caused by a faulty CDI or AC unit.
  • N
    norrisjeremyAug 27, 2025
    What causes KAYO MOTOR AU180 Offroad Vehicle engine failure at low speed and idling?
    • R
      Rachel LesterAug 27, 2025
      If your KAYO MOTOR Offroad Vehicle experiences engine failure at low speed and idling, it could be due to an abnormal gas mixture; a high gas mixture requires release, while a low gas mixture needs tightening. Another cause may be related to a CDI problem.

Summary

Chapter 1 Maintenance Information

Safety and Precautions

Essential safety guidelines, warnings, and precautions for maintenance procedures.

Vehicle Identification

Details on the Vehicle Identification Number (VIN) and its location.

Key Specifications

Comprehensive list of main and maintenance-related vehicle parameters.

Chapter 2 Plastics and Body Parts

Safety and Torque Specifications

Safety warnings and torque specifications for plastic and body parts installation.

Seat and Rack Assembly

Procedures for seat, front rack, and rear rack assembly.

Front Guard and Gear Components

Instructions for front guard, gear display, and gear lever.

Footpeg, Panel, and Bumper Removal

Steps for removing footpegs, ventilating board, bumper, and assembly plates.

Chapter 3 Regular Maintenance and Adjustment

Maintenance Information and Schedule

General maintenance info, warnings, and periodic maintenance schedules.

Inspection Procedures

Detailed methods and criteria for vehicle inspections.

Steering and Braking Systems

Maintenance and checks for steering column and brake system components.

Wheels and Suspension

Procedures for wheel alignment, tire pressure, and suspension system checks.

Throttle, Fuel, and Gear Systems

Maintenance for gear shifter, fuel system, and throttle control.

Speedometer and Lighting

Checks for speedometer, gear display, and lighting system functionality.

Chapter 4 Engine Systems

Engine Maintenance Precautions

Precautions and general information for engine maintenance procedures.

Fuel System Service

Steps for fuel tank removal and installation, including safety.

Air Intake System Service

Procedures for disassembling and installing the air filter system.

Exhaust System Service

Instructions for disassembling and assembling the exhaust system components.

Engine Removal and Installation

Detailed steps for removing and reinstalling the entire engine.

Chapter 5 Engine

General Engine Information and Torque

General info, warnings, torque values, and troubleshooting for engine components.

Maintenance Information and Lubrication

Maintenance schedules, lubrication system details, and oil/gear oil procedures.

Cylinder Head and Gas Valve Service

Procedures for cylinder head and gas valve disassembly, assembly, and adjustments.

Cylinder and Piston Service

Specifications, troubleshooting, and disassembly/assembly of cylinder and piston.

V-Type Belt Drive System

Service and troubleshooting for the V-type belt drive system components.

Reducing Gear and Reverse Gear Mechanism

Disassembly, assembly, and troubleshooting for reducing and reverse gear mechanisms.

Alternator and Starting Motor Service

Procedures for servicing the alternator and starting motor components.

Crankcase, Crankshaft, and Balance Shaft

Specifications, troubleshooting, and disassembly/assembly of crankcase, crankshaft, and balance shaft.

Electrical Schematic Diagram

KAYO MOTOR AU180 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelAU180
CategoryOffroad Vehicle
LanguageEnglish

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