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KAYO MOTOR AY70-2 - User Manual

KAYO MOTOR AY70-2
80 pages
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ZHEJIANG KAYO MOTOR CO., LTD.
WWW.KAYOMOTO.COM
1
Model AY70-2
Service Manual
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Summary

Safety and Warnings

Danger, Warning, and Attention Definitions

Explains the meaning of danger, warning, and attention symbols for safe operation.

Service Information

Safety Precautions

Guidelines for safe operation and maintenance procedures.

Disassembly and Installation Instructions

Steps for safely disassembling and reassembling components.

Engine Break-In Procedure

VIN Number Identification

Vehicle Specifications

Dimensions and Vehicle Specifications

Physical dimensions and weight of the ATV.

Engine Parameters

Key engine performance and operational parameters.

Lubrication System

System Specifications

Wheel Specifications

Details on rim jump, tyre pressure, and groove depth.

Brake System Specifications

Specifications for front and rear brake discs, handle stroke, and force.

Ignition System Specifications

Details on ignition method, spark plug, and coil resistance.

Lighting and Instrument Specifications

Specifications for lights, fuses, and indicators.

Fastener Torque Specifications

Lubricants and Wiring Diagram

Plastic Body Components

Plastic Body Maintenance and Installation

Cautions, torque, and procedures for plastic parts and the handlebar.

Handlebar Disassembly and Installation

Procedures for removing and installing the handlebar assembly.

Seat and Front Bumper Maintenance

Steps to remove and install the vehicle seat and front bumper.

Plastic Body Removal

Step-by-step guide to disassembling the main plastic body parts.

Plastic Pedal Removal and Installation

Instructions for removing and installing the left and right plastic pedals.

Regular Maintenance and Adjustment

Maintenance Information and Schedule

General precautions, warnings, and recommended intervals for maintenance.

Steering Column and Brake System Check

Front Brake System Maintenance

Wheel Alignment and Tyre Pressure

Suspension System Inspection

Throttle Control Check and Adjustment

Speed Limiter and Shock Absorber Adjustment

Engine Systems and Maintenance

Engine Maintenance Precautions

Safety guidelines to follow before performing engine maintenance.

Fuel and Air Intake System Maintenance

Exhaust System and Engine Removal

Engine Maintenance and Information

Engine Oil and Fuel Specifications

Recommended engine oil type, fuel grade, and related warnings.

Engine Number Identification

Periodic Maintenance Schedule

Engine Body Maintenance

Cylinder Head Maintenance

Steps for disassembling, assembling, and maintaining the cylinder head.

Cylinder Body Troubleshooting

Cylinder Block Maintenance

Cylinder Body Troubleshooting

Crankcase Maintenance

Crankcase Troubleshooting

Crankshaft Connecting Rod Maintenance

Crankshaft Connecting Rod Troubleshooting

Mechanism Maintenance

Valve Mechanism Maintenance

Steps for disassembling and maintaining the valve mechanism.

Distribution Mechanism Troubleshooting

Carburetor Disassembly and Cleaning

Intake and Exhaust System Maintenance

Air Filter Maintenance and Cleaning

Steps for removing, cleaning, and replacing the air filter.

Exhaust System Maintenance

Emission Control System Maintenance

Emission Control Valve Troubleshooting

Electric Starter Maintenance

Rotor and Clutch Maintenance

Starting Motor Removal

Electric Starter Troubleshooting

Vehicle Circuit Diagram

Schematic diagram of the complete vehicle electrical system.

Summary

Safety and Warnings

Danger, Warning, and Attention Definitions

Explains the meaning of danger, warning, and attention symbols for safe operation.

Service Information

Safety Precautions

Guidelines for safe operation and maintenance procedures.

Disassembly and Installation Instructions

Steps for safely disassembling and reassembling components.

Engine Break-In Procedure

VIN Number Identification

Vehicle Specifications

Dimensions and Vehicle Specifications

Physical dimensions and weight of the ATV.

Engine Parameters

Key engine performance and operational parameters.

Lubrication System

System Specifications

Wheel Specifications

Details on rim jump, tyre pressure, and groove depth.

Brake System Specifications

Specifications for front and rear brake discs, handle stroke, and force.

Ignition System Specifications

Details on ignition method, spark plug, and coil resistance.

Lighting and Instrument Specifications

Specifications for lights, fuses, and indicators.

Fastener Torque Specifications

Lubricants and Wiring Diagram

Plastic Body Components

Plastic Body Maintenance and Installation

Cautions, torque, and procedures for plastic parts and the handlebar.

Handlebar Disassembly and Installation

Procedures for removing and installing the handlebar assembly.

Seat and Front Bumper Maintenance

Steps to remove and install the vehicle seat and front bumper.

Plastic Body Removal

Step-by-step guide to disassembling the main plastic body parts.

Plastic Pedal Removal and Installation

Instructions for removing and installing the left and right plastic pedals.

Regular Maintenance and Adjustment

Maintenance Information and Schedule

General precautions, warnings, and recommended intervals for maintenance.

Steering Column and Brake System Check

Front Brake System Maintenance

Wheel Alignment and Tyre Pressure

Suspension System Inspection

Throttle Control Check and Adjustment

Speed Limiter and Shock Absorber Adjustment

Engine Systems and Maintenance

Engine Maintenance Precautions

Safety guidelines to follow before performing engine maintenance.

Fuel and Air Intake System Maintenance

Exhaust System and Engine Removal

Engine Maintenance and Information

Engine Oil and Fuel Specifications

Recommended engine oil type, fuel grade, and related warnings.

Engine Number Identification

Periodic Maintenance Schedule

Engine Body Maintenance

Cylinder Head Maintenance

Steps for disassembling, assembling, and maintaining the cylinder head.

Cylinder Body Troubleshooting

Cylinder Block Maintenance

Cylinder Body Troubleshooting

Crankcase Maintenance

Crankcase Troubleshooting

Crankshaft Connecting Rod Maintenance

Crankshaft Connecting Rod Troubleshooting

Mechanism Maintenance

Valve Mechanism Maintenance

Steps for disassembling and maintaining the valve mechanism.

Distribution Mechanism Troubleshooting

Carburetor Disassembly and Cleaning

Intake and Exhaust System Maintenance

Air Filter Maintenance and Cleaning

Steps for removing, cleaning, and replacing the air filter.

Exhaust System Maintenance

Emission Control System Maintenance

Emission Control Valve Troubleshooting

Electric Starter Maintenance

Rotor and Clutch Maintenance

Starting Motor Removal

Electric Starter Troubleshooting

Vehicle Circuit Diagram

Schematic diagram of the complete vehicle electrical system.

KAYO MOTOR AY70-2 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelAY70-2
CategoryOffroad Vehicle
LanguageEnglish

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