EasyManua.ls Logo

KAYO MOTOR STORM 150 - User Manual

KAYO MOTOR STORM 150
96 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
ZHEJIANG KAYO MOTOR CO., LTD.
WWW.RIDEKAYO.COM
Model A150
STORM 150
Service Manual
Question and Answer IconNeed help?

Do you have a question about the KAYO MOTOR STORM 150 and is the answer not in the manual?

Summary

Introduction and General Information

Introduction

Manual provides information for Kayo A125 (ATV) maintenance, adjustments, etc.

Conversion Table

Provides unit conversions for various measurements.

Safety Alerts and Precautions

Explains safety alerts and general precautions.

Service Information

Service Information Overview

Details on service information, including warnings, VIN, and parameters.

Vehicle Identification and Specifications

Information on VIN numbers and main/maintenance parameters.

Torque, Lubrication, and Wiring

Specifies torque, lubricants, sealants, and wiring diagrams.

Engine Break-in Procedures

Procedures for breaking in a new engine.

Model Specifications

Details on model specifications and dimensions.

Engine Specifications

Detailed specifications for the engine.

Chassis and Systems

Frame and Lubrication

Information about the vehicle's frame structure and lubrication system.

Cooling, Wheel, Brake, and Ignition Systems

Details on cooling, wheels, brakes, and ignition systems.

Lights, Instruments, and Switches

Information on lights, instruments, and switches.

Fastener Torque Specifications

A chart detailing torque specifications for fasteners.

Wiring and Cable Routing

Diagrams showing wiring and cable routing.

Plastic Body Components

Plastic Body Maintenance and Installation

General warnings and torque specs for plastic body parts.

Handlebar Procedures

Procedures for disassembling and installing the handlebar.

Seat Procedures

Procedures for disassembling and installing the seat.

Front Bumper Procedures

Procedures for disassembling and installing the front bumper.

Plastic Body Panels Procedures

Procedures for disassembling and installing plastic body panels.

Middle and Rear Body Procedures

Procedures for disassembling and installing middle and rear body parts.

Front Body Procedures

Procedures for disassembling and installing the front body.

Foot Peg Guards Procedures

Procedures for disassembling and installing foot peg guards.

Pedal Procedures

Procedures for disassembling and installing pedals.

Regular Maintenance and Adjustment

Maintenance Information and Schedule

General maintenance info, period, and inspection methods.

Chassis System Maintenance

Maintenance and checks for steering, brakes, wheels, suspension, fuel, and lights.

Specific Component Checks

Detailed checks for steering, braking, driving, and suspension systems.

System Checks

Checks for transmission, ignition, fuel, lighting, exhaust, and frame.

Steering System Freeplay

Checking freeplay in the steering system.

Brake System Maintenance

Brake pump assembly and disc/pad checks.

Wheel Alignment and Tire Checks

Front wheel toe-in and tire pressure/tread checks.

Throttle and Speed Control Adjustments

Adjusting throttle free play and speed limiting device.

Suspension Pre-load Adjustment

Adjusting the pre-load of the rear shock absorber.

Engine Maintenance and Procedures

General Maintenance Precautions

General precautions before performing engine maintenance.

Fuel System Maintenance

Steps to remove the fuel tank and related components.

Air Filter System Maintenance

Procedures for maintaining the intake system and air filter.

Exhaust System Maintenance

Procedures for disassembling and assembling the exhaust system.

Engine Disassembly and Installation

Steps for disassembling and installing the engine.

Engine Overview and Information

General engine info, oil/fuel specs, and break-in procedures.

Engine Number and Maintenance Schedule

Engine number location and subsidiary maintenance schedule.

Cylinder Head Maintenance

Procedures for cylinder head disassembly and maintenance.

Cylinder Maintenance

Procedures for cylinder disassembly and maintenance.

Crankcase Maintenance

Procedures for crankcase disassembly and maintenance.

Crankshaft Connecting Rod Maintenance

Procedures for maintaining crankshaft and connecting rod.

Valve Mechanism Maintenance

Procedures for disassembling and maintaining the valve mechanism.

Carburetor Maintenance

Procedures for carburetor disassembly and maintenance.

Intake;Exhaust System Maintenance

Procedures for maintaining the intake system and air filter.

Motor Starter Maintenance

Procedures for motor starter disassembly and maintenance.

Troubleshooting

Cylinder Head Troubleshooting

Table of common cylinder head problems and solutions.

Cylinder Body Troubleshooting

Table of common cylinder body problems and solutions.

Crankcase Troubleshooting

Table of common crankcase problems and solutions.

Crankshaft Connecting Rod Troubleshooting

Troubleshooting table for crankshaft connecting rod mechanism.

Electric Starter Maintenance

Troubleshooting table for electric starter issues.

Circuit Diagram

KAYO MOTOR STORM 150 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelSTORM 150
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals