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KeepRite N4A3 - User Manual

KeepRite N4A3
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421 01 5100 01 October 2006
INSTALLATION INSTRUCTIONS
R410A Split System Air Conditioner
Model Series: N4A3, H4A3, C4A3, T4A3
N4A4, H4A4, C4A4, T4A4
These instructions must be read and understood completely before attempting installation.
DANGER, WARNING, CAUTION, and
NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manuals that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which
will result in enhanced installation, reliability, or
operation.
Signal Words in Manuals
The signal word WARNING is used throughout this
manual in the following manner:
The signal word CAUTION is used throughout this
manual in the following manner:
Signal Words on Product Labeling
Signal words are used in combination with colors
and/or pictures on product labels.
WARNING
Safety Labeling and Signal Words
!
CAUTION
WARNING
!
TABLE OF CONTENTS
Inspect New Unit 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Location 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances 2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Support 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigeration System 4 8. . . . . . . . . . . . . . . . . . . . . . . .
Electrical Wiring 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup Procedure 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant Charge 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sequence of Operation 10. . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R410A Quick Reference Guide 13. . . . . . . . . . . . . . . . .
!
WARNING
DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified per-
sons could result in equipment malfunction, prop-
erty damage, personal injury and/or death.
The information contained in this manual is in-
tended for use by a qualified service technician fa-
miliar with safety procedures and equipped with
the proper tools and test instruments.
Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.
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Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains the use of signal words like WARNING and CAUTION within the manual for hazard communication.

Signal Words on Product Labeling

Describes signal word integration with colors/pictures on product labels for hazard identification.

Inspect New Unit

General Safety Considerations

Unit Location Requirements

Required Unit Clearances

Unit Support and Installation

Ground Level Unit Support

Details on creating a stable, level base for ground-level unit placement using permanent materials.

Roof Top Unit Installation

Considerations for roof-top installations, including structural support and noise implications.

Securing the Unit

How to secure the unit in place using tie-down bolts if required by codes or conditions.

Refrigeration System Components

Matching System Components

Emphasizes matching R-410A outdoor units with specific R-410A indoor coils and TXV requirements.

Refrigerant Line Set Specifications

Typical TXV Installation Diagram

Illustrates the typical installation of a hard shut-off TXV on an indoor coil, showing key components.

R-410 A Line Set Diameter Chart

A table detailing recommended suction and liquid line diameters based on model size and line set length.

Electrical Shock Hazard Warning

Moisture Contamination Hazard

Refrigerant Line Routing

Refrigerant Migration Hazard

Outdoor Unit Higher Than Indoor Unit

Oil Trap Installation for Risers

Diagram and recommendation for installing oil traps every 20 feet of vertical suction line riser.

Liquid Line Filter-Drier Installation

Filter-Drier Placement Diagram

A diagram showing the correct placement and orientation of the liquid line filter-drier near the indoor coil.

Service Valve Operation

Brazing Refrigerant Connections

Fire Hazard During Brazing

Critical warning about removing refrigerant and oil before brazing to prevent ignition and burns.

Protecting Components During Brazing

Caution to braze with appropriate alloys and protect components like TXV with a wet cloth.

System Evacuation Procedures

Vacuum Pump Usage Hazard

Warning against using the outdoor unit compressor as a vacuum pump, as it can cause damage.

Deep Vacuum Method Explained

Vacuum Gauge Response Indicators

A graph illustrating how vacuum gauge readings indicate system conditions like leaks or moisture.

Triple Evacuation Method Explained

Triple Evacuation Sequence Steps

A flowchart outlining the steps for the triple evacuation process, including evacuation and nitrogen purging cycles.

Opening Service Valves Safely

Gauge Port Leak Checks

Electrical Wiring Guide

Electrical Shock Prevention

Emphasizes turning off all power sources before performing any electrical work to prevent electrocution.

Line Voltage Wiring Connections

Details on wiring power supply, conduit requirements, and grounding connections per codes.

Thermostat Wiring Diagrams

Diagrams illustrating common wiring configurations for thermostats connected to the HVAC system.

Unit Start-Up Procedure

Refrigerant Charge Adjustment

R-410 A Charge Adjustment Chart

A chart correlating liquid line pressure, subcooling temperature, and required liquid line temperature for charge adjustment.

Sequence of Cooling Operation

Troubleshooting with Comfort Alert

Comfort Alert Diagnostics Overview

Overview of the Comfort Alert device, its function in monitoring system faults, and LED indicators.

Routine Unit Maintenance

Condensate Drain Maintenance

Instructions for checking and cleaning the condensate drain to ensure proper water removal during operation.

Unit Exterior and Coil Cleaning

Tips for maintaining the unit's exterior and coil, emphasizing airflow and avoiding moisture-trapping covers.

Comfort Alert LED Status Codes

Interpreting LED Troubleshooting Codes

Provides specific troubleshooting steps correlated with different LED status codes for diagnosing system faults.

R-410 A Quick Reference Guide

R-410 A Pressures and Component Compatibility

Highlights that R-410A operates at higher pressures and requires specific equipment and POE oils.

R-410 A Service Equipment and Safety

Lists essential service equipment ratings, leak detection, and safety measures like using dry nitrogen.

KeepRite N4A3 Specifications

General IconGeneral
RefrigerantR-410A
Power Supply208/230V, 1 Phase, 60Hz
StagesSingle-Stage
Operating Temperature Range (Cooling)62°F to 115°F
Air Flow (High)700 CFM
Noise Level (High)54 dB
Dimensions (H x W x D)21.5 x 31.5 x 31.5 inches

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