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Kemppi FastMig MXF 37 Pipe Service Manual
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20.6.2013
Kemppi Oy
SERVICE MANUAL
FASTMIG X
FASTMIG X 450
MXP37 PIPE
MXP 38
2
Table of Contents
Table of Contents
3
Fastmig X 450
6
Technical Data
6
Main Circuit Diagram
7
Forced Cooling Components
7
Control Side Devices
7
Overheat Protection Ptcs (Rg101, Rt101, Rg201)
7
Main Circuit Card Z001
8
EMI Filtering
8
Three Phase Rectifier V6
8
Turn-On Transient Suppression
8
Current Transformer (T1)
8
Power Stage(IGBT)
8
Connectors
9
DC-Link Capacitor Card Z002
10
Capacitors (C1-C8) and Discharge Resistors (R1-R4)
10
Connectors
10
Secondary Rectifier Card Z003
11
Connectors
11
Secondary Cut off Card Z004
12
Connectors
12
Gate Driver Card A001
13
Auxiliary Power Supply
13
IGBT Driver11
13
Auxiliary Device Connection
13
Voltage Monitoring
13
Leds
14
Connectors
14
Processor Card A002
16
Power Supply
16
Microcontroller
16
FPGA (Field Programmable Gate Array)
16
Cut-Off Card Connection
17
Analog (Current and Secondary Voltage Measurements)
17
Machine Size Jumpers J1, J2
17
Power Source X 450 Has a Jumper Fitted between Connector X9:2, 5
17
Primary Current Limit
17
Connectors
18
System Card A003
19
Power Supply
19
Leds
19
Connectors
19
Setup Panel Card P001
20
Connectors
20
Other Components
20
Secondary Choke L002
20
Shunt Resistor R002
20
Output RFI Filter Unit RC001
20
Machine Output Terminals X002, X003 and X004
20
Auxiliary Transformer T002
20
Auxiliary Rectifier Bridge G003
20
Fan Control
21
Mxp 37 Pipe
22
Technical Data
22
Main Circuit Diagram
22
Gas Valve Y001
22
Spool Space Heater (Optional)
22
Gas Guard S003 (Optional)
23
Door Switch S004 (Optional)
23
Motor Control Card A001
23
Wire Feed Unit GT04
23
Memory Card A003
23
Panel Card P001
23
Motor Control Card A001
24
Power Supply
24
Leds
24
Connectors
25
Memory Card A003
26
Connectors
26
Tacho Card A004
26
Panel Card P001
26
Mxp 38
27
Technical Data
27
Operational Measurings and Tests
28
Main Circuit Card Z001
28
Primary Rectifier V5
29
IGBT Module V6
30
Secondary Rectifier Card Z003
32
Cut-Off Card Z004
33
Low Voltage Test
34
Main Components Installation
34
Main Circuit Card Z001
34
Secondary Rectifier Card Z003
34
Cut off Card Z004
34
Err0R Codes
35
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Kemppi FastMig MXF 37 Pipe Specifications
General
Brand
Kemppi
Model
FastMig MXF 37 Pipe
Category
Welding System
Language
English
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