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Kenwood KM001 User Manual

Kenwood KM001
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Please pick one of the following:
DISMANTLING AND RE-ASSEMBLING OF SOVEREIGN - KM001/002/003 AND
KM005/006/007
TOP COVER
MOTOR
LATCH ASSEMBLY
PEDESTAL
GEARBOX SPEED CONTROL KNOB
TOP COVER
1. REMOVE ALL COVERS
2. REMOVE 4 SCREWS AND SPIGOTS
(NO.2 POZIDRIVE)
3. REMOVE SPIGOT PLATE
(A SMALL FLAT BLADED SCREWDRIVER
INSERTED BETWEEN THE PLATE AND THE
CASTING CAN BE USED TO EASE OFF THE
PLATE AROUND THE HIGH SPEED SPIGOT)
Page 1 of 11Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructio
...
30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/soverei
g
n-tech2.htm
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Kenwood KM001 Specifications

General IconGeneral
BrandKenwood
ModelKM001
CategoryFood Processor
LanguageEnglish

Summary

Top Cover Disassembly

Remove All Covers

Instructions for removing all initial covers from the top section of the appliance.

Remove Screws and Spigots

Procedure for removing four screws and associated spigots.

Remove Spigot Plate

Guidance on safely removing the spigot plate using a flat-bladed screwdriver.

Remove Three Screws

Step to remove three screws (No.2 Pozidrive) from the top section.

Raise Appliance Head

Instruction to raise the main head of the appliance.

Remove Two TX15 Screws

Step to remove two TX15 screws.

Lower Appliance Head

Instruction to lower the main head of the appliance.

Lift Off Top Cover

Procedure for lifting the top cover from the high-speed outlet end.

Top Cover Re-assembly Note

Re-assembly is reverse of steps 1-8; avoid disturbing anti-vibration cap.

Pedestal Disassembly

Pedestal Remove All Covers

Initial step to remove all covers from the pedestal base.

Invert Appliance for Pedestal Access

Instruction to invert the appliance to access the pedestal.

Remove Stuffer Box Screws

Step to remove two stuffer box screws (TX15 or TX20).

Unclip and Remove Lid

Procedure for unclipping and removing the pedestal lid.

Remove Fixing Screws

Step to remove two fixing screws (TX20).

Remove Pedestal Box

Instruction to remove the pedestal box, useful as a screw tray.

Remove Cable Clamp Screw

Step to remove the cable clamp screw (TX20).

Remove Cable Clamp

Instruction to remove the cable clamp.

Operate Head Release

Carefully operate head release while restraining pedestal, allowing slow opening.

Remove Four TX20 Screws

Step to remove four TX20 screws, noting a possible TX15 variant.

Avoid Scratching Body

Caution to avoid scratching the body with the head lift mechanism.

Remove Location Pin

Step to remove the location pin (8mm hex nut).

Lift Quadrant Cover and Disconnect

Lift quadrant cover and disconnect three connectors (sensors, motor, power).

Remove Speed Control Module

Step to remove the speed control module.

Remove Quadrant Cover

Final step to remove the quadrant cover.

Hinge Pin Removal

Procedure for pushing out the hinge pin if required.

Pedestal Re-assembly Note

Re-assembly reverse of steps 1-14; ensure power cable avoids fan.

Motor Disassembly

Motor Remove Top Cover

First step for motor disassembly: remove the top cover.

Motor Remove Top Washer

Step to remove the top washer related to the motor.

Motor Remove Screws

Step to remove three motor screws (No.2 Pozidrive).

Motor Remove Belt

Procedure for removing the drive belt from the motor assembly.

Stabilize Appliance with Top Cover

Note on placing top cover to stabilize appliance during inverted steps.

Strip Down Pedestal to Step 14

Instruction to strip pedestal down to step 14 and remove quadrant cover.

Motor Remove Vent Panel Screw

Step to remove a single vent panel screw (TX20).

Motor Remove Vent Panel

Instruction to remove the vent panel.

Motor Remove Motor

Step to remove the main motor unit.

Motor Replace Order

Guidance on replacing motor in reverse order, fitting screws first.

Motor Fan and Pulley Replacement

Note that fan/pulley replacement requires a press; avoid shock loads.

Motor Brushes

Section pertaining to motor brushes.

Motor Remove Sleeve

Step to remove the sleeve held by two clips.

Motor Unlatch Spring

Step to unlatch the spring mechanism.

Motor Remove Tag

Step to remove a tag.

Motor Remove Brush

Step to remove a brush from the motor.

Motor Re-assemble

General instruction to re-assemble the motor in reverse order.

Gearbox Disassembly

Gearbox Pulley Removal Methods

Methods to assist gearbox pulley removal: using a stall plug or mincer.

Gearbox Use Stall Plug

Procedure: fit stall plug in slow speed outlet, rotate pulley anti-clockwise.

Gearbox Use Mincer

Procedure: attach mincer, use screwdriver to stop rotation, undo pulley anti-clockwise.

Latch Assembly Disassembly

Latch Assembly Invert Appliance

Instruction to invert the appliance for latch assembly access.

Latch Assembly Operate Head Release

Carefully operate head release while restraining pedestal, allowing slow opening.

Latch Assembly Unhook Springs

Step to unhook the latch springs.

Latch Assembly Remove C-Clip

Step to remove the C-clip.

Latch Assembly Pull Out Latch Bar

Step to pull out the latch bar.

Latch Assembly Re-assemble

General instruction to re-assemble the latch assembly in reverse order.

Speed Control Knob Disassembly

Speed Control Knob Remove Module

Step to remove the speed control module (refer to Pedestal section).

Speed Control Knob Remove Rear Cover

Step to remove the rear cover of the speed control knob.

Speed Control Knob Lift Control Board

Step to lift out the control board and insulation sheet.

Speed Control Knob Remove Single Screw

Step to remove a single screw (No.1 Pozidrive).

Speed Control Knob Re-assemble

General instruction to re-assemble the speed control knob in reverse order.

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