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Kenwood TK-768H User Manual

Kenwood TK-768H
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TK-76glH
SERVICE
MANUAL
KENWOOD
@ 1996.10 PRINTED IN JAPAN
Bs1-8929-oo
(tt)
sgr
TK-768/H
Microohone
ffg1-0552-05)
Cabinet
11.1pper)
(401-2112-03)
\
")
Panel assy
(A62-0449-13)
Front
glass
(810-1
230-04)
Key top
(Rubber)
(K29-5081
-02)
)
-)
TK-768/H
(D)
type

Table of Contents

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Kenwood TK-768H Specifications

General IconGeneral
Frequency Range136-174 MHz
Output Power5W / 1W
Channel Spacing12.5/25 kHz
Weight320 g
Operating Temperature-30°C to +60°C
Modulation16K0F3E
Channels128

Summary

General Information

Introduction

Discusses the manual's scope and purpose for experienced technicians.

Ordering Replacement Parts

Provides guidelines for ordering replacement parts, including part identification numbers.

Personnel Safety Precautions

Lists essential safety precautions for operating and servicing the equipment to prevent injury.

Service Notes

Mentions the radio's design for easy servicing and refers to internal diagrams.

System Set-up

Transceiver Programming

Explains requirements for programming, including PC, interface, and software.

Realignment Procedures

Operating Modes

Lists and describes various operating modes (User, Dealer, Panel Test, PC Mode, etc.) and their functions.

Entering Operating Modes

Explains the procedure to access each operating mode by pressing specific buttons during power-on.

Self Programming Mode

Details how to set channels and functions without FPU, including setting initial mode and channel selection.

Setting Channels

Describes the process of setting channels, frequencies, and signaling parameters using the transceiver's keys.

Channel Settings Table

Lists configurable items for channel selection, RX/TX frequency, QT, DTMF signaling, and PTT ID with their settings and displays.

Setting Transceiver Functions

Explains how to set common transceiver functions without the FPU, including entering the mode and changing settings.

Function Settings Table

Lists detailed function settings, including F version, monitor, talk around, signaling, and others, with display values.

Function Settings Table Continued

Continues the list of function settings, covering items like priority channel, look back, revert channel, TX dwell time, and DTMF signaling.

Disabling Self-Programming Function

Describes how to disable self-programming, mentioning FPU use and shift-prohibit cancellation.

Panel Test Mode

Explains how to enter Panel Test Mode, its display behavior, and how to select versions using keys.

Test Mode Channel Operation

Details the operation of Test Mode Channel, including version selection and key functions for channel operations.

Test Mode Frequency Table

Provides frequency data for different models (M, DM, M2, DM2) used during test mode operations.

Test Mode Signaling Table

Lists signaling options (None, QT, DTMF) and their corresponding encode/decode settings for test mode.

Panel Tuning Mode

Describes how to enter Panel Tuning Mode, the display states, and how to select versions and channels/signaling.

Tuning Mode Channel Select Table

Lists key functions for selecting channels and tuning items within Panel Tuning Mode.

Tuning Items Table

Lists all tuning items (Frequency, RF power, deviation, sensitivity, squelch) with valid ranges and remarks.

Panel Tuning State Transition Table

Illustrates the state transitions during panel tuning, showing how to navigate between adjustment items.

Transceiver Programming Modes

Introduction to Transceiver Programming

Introduces transceiver programming using IBM PC, interface (KPG-4), and software (KPG-29D).

KPG-4 Interface Cable Description

Describes the KPG-4 PC programming interface cable, its function, and connection.

KPG-29D Programming Software Details

Details the KPG-29D programming software, its MS-DOS requirements, and data handling capabilities.

Data Program Mode

Explains data programming mode, how it's entered, and its use with PC/KPG-29D for tuning.

Clone Mode Procedure

Describes the procedure for transferring programmed data between transceivers using a microphone cable.

Installation Procedures

Memory Reset Function

Explains how to initialize the transceiver's EEPROM data, noting what is and isn't reset.

Memory Reset Operation

Details the steps to perform a memory reset by pressing specific keys during power-on.

Accessory Connection Cable (KCT-19)

Describes the KCT-19 accessory cable for external equipment, its connector, and signal lines.

Installing the KCT-19 Cable

Provides steps for installing the KCT-19 cable inside the transceiver case.

KCT-19 Cable Installation Steps

Details inserting the KCT-19 cable into the chassis and ensuring wire harness band placement.

Relocating DC Cord Bushing

Describes relocating the DC cord bushing in the chassis after cable installation.

Connecting KCT-19 to TX-RX Unit

Explains connecting the KCT-19 to the TX-RX unit as shown in Figure 2.

Connecting KCT-19 to External Accessory

Describes connecting the KCT-19 to external accessories using crimp terminals and square plugs.

Terminal Functions (15-pin ACC)

Lists the functions of the 15-pin ACC terminal pins (A-1 to A-15) and their corresponding signal names and operations.

Ignition Sense Cable (KCT-18)

Describes the KCT-18 as an optional cable for ignition function, allowing power control via car ignition key.

Connecting KCT-18 to Transceiver

Details connecting the KCT-18 to the transceiver by inserting its terminal into the KCT-19's square plug.

Modifying Transceiver for Ignition Key Control

Explains how to modify the transceiver to control power and Horn Alert using the ignition key by setting jumper resistors R5 and R6.

R5 and R6 Setup Chart

Provides a chart showing the R5 and R6 jumper settings for different power and Horn Alert control configurations.

Emergency Mode Overview

Describes the emergency mode feature, allowing automatic transmission of emergency signals via a foot switch.

Emergency Mode Activation and Features

Outlines the emergency mode, how it's activated, and potential use of KAP-1 for external warnings.

Emergency Mode System Chart

Illustrates the emergency mode system flow, showing activation, channel selection, and reset procedures.

Transceiver Modification for Emergency Mode

Details the procedure for modifying the transceiver, including installing the foot switch and changing the power switch circuit.

KAP-1 Unit Modification for Emergency Output

Explains how to modify the circuit for the KAP-1 unit to enable emergency Horn/Light drive relay output.

Installing Modified KAP-1 Unit

Instructs on installing the modified KAP-1 unit in the transceiver and sending output signals.

Horn/Light Unit (KAP-1) Installation

Introduces the KAP-1 unit as an option for Horn Alert and Light functions, detailing installation and modification.

KAP-1 Installation Steps

Provides steps for installing the KAP-1 switch unit and connecting its cables to the transceiver.

Transceiver Modification for Horn Alert

Explains modifications to the transceiver for Horn Alert function, including CPU signals and relay output.

Additional Options

Mentions connecting the KCT-19 C connector to CN5 on the TX-RX unit if HR2 is not needed.

External Speaker (KES-3)

Describes the KES-3 as an optional external speaker for the 3.5mm-diameter speaker jack.

External Speaker Connection

Details how to connect the KES-3 external speaker to the transceiver's rear speaker jack.

Fitting Control Panel Upside Down

Explains how to mount the control panel upside down for specific car installations.

Circuit Description

Circuit Configuration by Frequency

Explains the receiver's double-conversion superhet configuration and the signal path for frequency generation and transmission.

Receiving System Overview

Describes the RF unit's signal path, including antenna switch, bandpass filters, RF amplifier, and first mixer.

Intermediate Frequency (IF) Unit

Details the IF unit's components, including crystal filters, IF amplifiers, and the second IF system IC.

Audio Amplifier Unit

Explains the audio amplifier unit's signal path, including filters, de-emphasis, and volume control.

Squelch Circuit Operation

Describes the squelch circuit, its interaction with the CPU, and how it controls noise levels.

Transmitter System Overview

Explains the final amplifier's role in amplifying the PLL signal to output power and its control mechanism.

Microphone Amplifier Circuit

Traces the signal path from the microphone through mute switch, filters, summing amplifier, and D/A converter.

Final Amplifier Circuit

Explains the final amplifier's role in amplifying the PLL signal to output power and its control mechanism.

Automatic Power Control (APC) Circuit

Describes the Automatic Power Control (APC) circuit, its voltage application, and its function in maintaining constant transmit current.

Frequency Synthesizer Unit

Explains how the PLL generates transmit/receive signals, the role of VCO, Q5/Q2 switching, and phase comparison for frequency control.

PLL Unlock Detection

Describes the PLL unlock detection signal, its monitoring by the CPU, and how the CPU prevents transmission when unlocked.

Display Section Functionality

Mentions that the CPU contains an LCD driver for the 7-segment, 8-digit LCD display.

Control Section Functions

Outlines the control section's components (CPU, peripherals) and lists the CPU's main functions.

Memory Circuit Details

Describes the 8-Kbit EEPROM (IC201) used for storing adjustment and backup data.

Shift Register Interface

Explains IC10 as an interface IC for expanding CPU output ports.

D/A Converter Functionality

Details IC6 as a semi-fixed-resistor converter used for setting various parameters like RX sensitivity and TX power.

TX Encode Data Transmission

Explains how the CPU transmits encode data for QT and DTMF signals, and their path through filters and amplifiers.

RX Decode Data Processing

Describes how RX decode data (QT, DTMF) is processed, including signal input to CPU and DTMF decoding.

PLL Data Output Signals

Explains PLL data output from CPU pins and its input to the PLL IC for channel or transmission/reception changes.

Horn Control Circuit

Details the horn switch circuit (Q13, Q14, Q24) controlling the horn relay and its operation, including KAP-1 support.

Power Supply Circuit Details

Explains the power supply circuit, including overvoltage protection (D4) and protection against incorrect voltage connection (Q2, Q3, Q4).

Semiconductor Data

Microprocessor (IC409) Details

Identifies the microprocessor used in the TX-RX unit and provides its terminal connection diagram.

Microprocessor Terminal Functions

Lists the function of each pin on the microprocessor, including I/O type and operational conditions.

PLL System IC (IC202) Details

Identifies the PLL system IC and shows its terminal connection diagram and block diagram.

PLL System IC Block Diagram

Illustrates the internal block diagram of the PLL system IC, showing its major functional blocks and data flow.

Power Module (IC501) Details

Identifies the power module part numbers and shows its terminal connection diagram and equivalent circuit.

Reset Switch (IC408) Details

Identifies the reset switch IC and shows its terminal connection diagram and block diagram.

Description of Components

TX-RX Unit Components

Lists components used in the TX-RX unit, including ICs, Qs, and Ds, with their part numbers and functions.

VCO Unit Components

Lists components associated with the VCO unit, specifying part numbers and their functions for different destinations.

Parts List

Capacitor Details

Provides details on capacitors, including type, shape, temperature coefficient, value coding, and dimension codes.

Capacitor Temperature Coefficient Coding

Explains the color-coding system for capacitor temperature coefficients and their corresponding ppm/°C values.

Capacitor Tolerance Coding

Details the coding system for capacitor tolerance (percentage) and their values.

Capacitor Voltage Rating Coding

Explains the coding system for capacitor voltage ratings.

Capacitor and Resistor Dimension Codes

Shows dimension codes and their corresponding sizes for chip capacitors and resistors.

Resistor Details

Explains the coding for chip resistors, including type, dimension, wattage, and tolerance.

Chip Resistor (Carbon) Coding

Explains the coding for chip resistors, including type, dimension, wattage, and tolerance.

Normal Carbon Resistor Coding

Details the coding system for normal carbon resistors, covering type, dimension, wattage, and tolerance.

TX-RX Unit Parts List

Lists parts for the TX-RX unit, including ICs, transistors, capacitors, and connectors, with part numbers and destinations.

TX-RX Unit Resistor List

Continues the parts list for the TX-RX unit, detailing resistors (R238-R522) with their part numbers and specifications.

TX-RX Unit Resistor List Continued

Continues the parts list for the TX-RX unit, detailing resistors (R238-R522) with their part numbers and specifications.

TX-RX and VCO Parts List

Lists parts for the TX-RX unit and VCO section, including ICs, transistors, and capacitors, with part numbers and destinations.

VCO Unit Parts List

Continues listing components for the VCO section, detailing capacitors (C12,13-C27) and resistors (R1-R15) with their part numbers and destinations.

Exploded View of Components

Exploded View Diagram

Shows an exploded view of the transceiver's main assembly, with numbered parts and their corresponding labels.

Packing Instructions

Transceiver Packing Configuration

Illustrates the packing configuration of the transceiver and its accessories, showing the placement of components in the box.

Adjustment Procedures

Required Test Equipment for Alignment

Lists the necessary test equipment and their major specifications for performing alignment procedures on the transceiver.

Front Panel Adjustment Locations

Identifies the location of adjustment controls on the front panel of the transceiver.

Display Indicators and Symbols

Explains the various indicators and symbols displayed on the transceiver's screen during operation and adjustment.

Tuning Items for Adjustment

Lists tuning items, their descriptions, valid ranges, and remarks for performing transceiver adjustments.

Panel Tuning State Transition Diagram

Illustrates the state transitions during panel tuning, showing how to navigate between adjustment parameters.

Common Section Adjustment

Details adjustment procedures for the common section, including memory frequency, signaling settings, and panel test/tuning modes.

Panel Test Mode Setting

Explains how to set the panel test mode by holding specific switches during power-on.

Panel Tuning Mode Setting

Explains how to set the panel tuning mode by holding specific switches during power-on.

PLL Lock Voltage Check

Describes how to check PLL lock voltage in panel test mode for transmit and receive.

Receiver Section Adjustments

Details adjustment procedures for the receiver section, including sensitivity, squelch, and their required test equipment and specifications.

Transmitter Section Adjustments

Details adjustment procedures for the transmitter section, including frequency, power, and signaling balance, with required equipment and specs.

Maximum Deviation Adjustment

Describes the adjustment procedure for maximum deviation, including tuning items, test equipment, and specifications.

Microphone Sensitivity Adjustment

Explains the procedure for adjusting microphone sensitivity, including test conditions and specifications.

QT Deviation Adjustment

Details the adjustment for QT deviation, including tuning items, test equipment, and specifications.

DTMF Deviation Check Procedure

Outlines the procedure for checking DTMF deviation, including test conditions and specifications.

Terminal Functions

TX-RX Unit (A/2) Terminal Functions

Lists and describes the function of each terminal pin for the TX-RX unit (A/2) and the VCO unit.

TX-RX Unit (B/2) Terminal Functions

Lists and describes the function of each terminal pin for the TX-RX unit (B/2) and the VCO unit.

VCO Unit Terminal Functions

Lists and describes the function of each terminal pin for the TX-RX unit (A/2) and the VCO unit.

Printed Circuit Board Views

VCO Unit PCB Views

Provides component-side and foil-side views of the VCO printed circuit board.

TX-RX Unit (A/2) Component Side PCB View

Shows the component layout on the TX-RX Unit (A/2) printed circuit board.

TX-RX Unit (A/2) Foil Side PCB View

Shows the foil layout on the TX-RX Unit (A/2) printed circuit board.

TX-RX Unit (A/2) Combined PCB Views

Shows both component and foil side layouts for the TX-RX Unit (A/2) PCB.

TX-RX Unit (A/2) Foil Side PCB View Continued

Shows the foil layout on the TX-RX Unit (A/2) printed circuit board.

TX-RX Unit (B/2) Combined PCB Views

Shows both component and foil side layouts for the TX-RX Unit (B/2) PCB.

TX-RX Unit (B/2) Combined PCB Views Continued

Shows both component and foil side layouts for the TX-RX Unit (B/2) PCB.

Circuit Diagrams

TX-RX Unit Circuit Diagram

Shows the schematic diagram for the TX-RX unit, covering TX-RX section, control section, and VCO.

Overall Block Diagram

Presents a block diagram illustrating the overall system architecture and signal flow between major units.

TX-RX Unit Block Diagrams

Details the block diagram for the TX-RX section of the unit, showing component interconnections.

TX-RX Unit Control Section Block Diagram

Details the block diagram for the control section of the unit, showing component interconnections.

Transceiver System Block Diagram

Shows a detailed block diagram of the transceiver's main sections (VCO, TX-RX, Processor, etc.) and their interconnections.

TX-RX Section Circuit Diagram

Provides a detailed schematic for the TX-RX section, showing component placements and connections.

TX-RX Unit (B/2) PCB Views

Shows the component and foil side views of the TX-RX Unit (B/2) PCB, with grid coordinates for component location.

TX-RX Unit (B/2) Component Side PCB View

Displays the component layout on the TX-RX Unit (B/2) PCB.

TX-RX Unit (B/2) Combined PCB Views

Shows both component and foil side layouts for the TX-RX Unit (B/2) PCB.

TX-RX Unit (B/2) Combined PCB Views Continued

Shows both component and foil side layouts for the TX-RX Unit (B/2) PCB.

TX-RX Unit Control Section Circuit Diagram

Details the circuit diagram for the TX-RX Unit's control section, showing component interconnections.

TX-RX Unit Control Section Circuit Diagram Continued

Continues the circuit diagram for the TX-RX Unit's control section, illustrating component interconnections.

TX-RX Unit Control Section Circuit Diagram Continued 2

Continues the circuit diagram for the TX-RX Unit's control section, illustrating component interconnections.

TX-RX Section Circuit Diagram

Details the circuit diagram for the TX-RX section, showing ICs, transistors, and connectors, with cross-references.

TX-RX Unit Block Diagram

Details the block diagram of the TX-RX unit, illustrating the interaction between different sections like TX-RX, Control, and VCO.

Transceiver System Block Diagram

Shows a detailed block diagram of the transceiver's main sections (VCO, TX-RX, Processor, etc.) and their interconnections.

Level Diagram

Signal Levels in RX and TX Sections

Illustrates the signal levels at various points in the RX and TX sections, indicating measurement methods.

KAP-1 Unit Details

KAP-1 Unit Overview

Describes the KAP-1 unit as an optional accessory for horn alert and switching relay functions.

KAP-1 Part List

Lists the parts included in the KAP-1 unit, such as switch units, connectors, and transistors.

KAP-1 Circuit Diagram

Provides the circuit diagram for the KAP-1 switch unit, showing component connections and layout.

KAP-1 Printed Circuit Board Views

Displays component-side and foil-side views of the KAP-1 switch unit's printed circuit board.

Specifications

General Transceiver Specifications

Lists the technical specifications for the TK-768/H transceiver, including frequency range, channels, power, and performance metrics.

Receiver Performance Specifications

Details receiver performance metrics like sensitivity, selectivity, intermodulation, and audio output.

Transmitter Performance Specifications

Details transmitter performance metrics like RF power output, modulation, and frequency stability.

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