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Kenwood TK-7100 Service Manual

Kenwood TK-7100
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© 2003-11 PRINTED IN JAPAN
B51-8670-00
(
N
)
119
VHF FM TRANSCEIVER
TK-7100
SERVICE MANUAL
Microphone
(T91-0624-05) : K
Cabinet
(A01-2178-02)
Panel assy
(A62-1074-03)
Key top
(K29-9262-01)
GENERAL .................................................. 2
SYSTEM SET-UP ...................................... 3
OPERATING FEATURES .......................... 4
REALIGNMENT ......................................... 5
INSTALLATION ....................................... 11
DISASSEMBLY FOR REPAIR ................. 14
CIRCUIT DESCRIPTION .......................... 17
SEMICONDUCTOR DATA ...................... 22
COMPONENTS DESCRIPTION .............. 23
PARTS LIST ............................................. 24
EXPLODED VIEW.................................... 30
PACKING ................................................. 31
ADJUSTMENT ........................................ 32
PC BOARD
DISPLAY UNIT (X54-3430-20) ............ 36
TX-RX UNIT (X57-6910-XX) ............... 38
SCHEMATIC DIAGRAM.......................... 42
BLOCK DIAGRAM ................................... 46
LEVEL DIAGRAM .................................... 48
TERMINAL FUNCTION ........................... 50
SPECIFICATION ...................................... 51
CONTENTS

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Kenwood TK-7100 Specifications

TK-7100(H)

General IconGeneral
frequency range type 1146-174 MHz
frequency range type 2136-162 MHz
channels / groups64 CH / 8 GRP
channel spacing (wide / narrow)25 kHz / 12.5 kHz
PLL channel stepping2.5 kHz, 5 kHz, 6.25 kHz, 7.5 kHz
operating voltage13.6 V, DC ±15%
current drain standby0.4 A
current drain receive1.0 A
current drain transmit8.0 A
operating temperature range-30°C ~ +60°C
frequency stability±2.5 ppm
dimensions (W x H x D, without projections)160 mm x 43 mm x 107 mm
weight (body only, approximate)1.0 kg
antenna impedance50 Ω
channel frequency spread type 128 MHz
channel frequency spread type 226 MHz
Receiver IconReceiver
sensitivity (wide / narrow)0.28µV / 0.35µV (12dB SINAD)
selectivity (wide / narrow)75 dB / 65 dB
intermodulation distortion (wide / narrow)70 dB / 60 dB
spurious response75 dB
audio output (4Ω, 5% distortion)4.0 W
Transmitter IconTransmitter
RF power output standard version (high / low)25W / 5W
RF power output high power version (high / low)50W / 25W
spurious & harmonics70 dB
modulation (wide / narrow)16K0F3E / 11K0F3E
FM noise (wide / narrow)45 dB / 40 dB
audio distortionLess than 3%
microphone impedance600Ω

TK-8100(H)

General IconGeneral
frequency range type 1440-480 MHz
frequency range type 2400-430 MHz
channels / groups64 CH / 8 GRP
channel spacing (wide / narrow)25 kHz / 12.5 kHz
PLL channel stepping2.5 kHz, 5 kHz, 6.25 kHz, 7.5 kHz
operating voltage13.6 V, DC ±15%
current drain standby0.4 A
current drain receive1.0 A
current drain transmit14.0 A
operating temperature range-30°C ~ +60°C
frequency stability±2.5 ppm
dimensions (W x H x D, without projections)160 mm x 43 mm x 137 mm
weight (body only, approximate)1.18kg
antenna impedance50 Ω
channel frequency spread type 140 MHz
channel frequency spread type 230 MHz
Receiver IconReceiver
sensitivity (wide / narrow)0.28µV / 0.35µV (12dB SINAD)
selectivity (wide / narrow)75 dB / 65 dB
intermodulation distortion (wide / narrow)70 dB / 60 dB
spurious response75 dB
audio output (4Ω, 5% distortion)4.0 W
Transmitter IconTransmitter
RF power output standard version (high / low)25W / 5W
RF power output high power version (high / low)45W / 25W
spurious & harmonics70 dB
modulation (wide / narrow)16K0F3E / 11K0F3E
FM noise (wide / narrow)45 dB / 40 dB
audio distortionLess than 3%
microphone impedance600Ω

Summary

GENERAL

Introduction

Scope of this manual.

Ordering Replacement Parts

Procedure for ordering radio parts.

Personal Safety Precautions

Recommended safety measures during operation.

Pre-Installation Considerations

Steps and checks before installing the radio.

SYSTEM SET-UP

Installation Planning - Control Stations

Planning for control station installation.

Service Information

Guidance on servicing the radio.

OPERATING FEATURES

Controls and Functions

Description of front panel, mic, display, and rear panel.

REALIGNMENT

Modes and Operation Entry

Description of operating modes and how to enter them.

PC Programming Procedures

Details on PC programming and software.

Radio Data Transfer Modes

Procedures for cloning and self-programming.

Panel Configuration

Channel and DTMF settings via panel keys.

INSTALLATION

Ignition Sense Cable Installation

Connecting and modifying for ignition sense.

Optional Board Installation

Voice scrambler board connection.

DISASSEMBLY FOR REPAIR

Panel and Cabinet Removal

Procedures for detaching panels and cabinets.

Display Unit Service

Procedures for removing and mounting the display unit.

CIRCUIT DESCRIPTION

Receiver Circuitry Overview

Description of receiver frequency, IF amp, and system.

Transmitter Circuitry Overview

Description of power amp, APC, and unlock circuits.

Control and Signal Processing Circuits

CPU, memory, display, encode/decode, D/A, power supply.

SEMICONDUCTOR DATA

Microprocessor Details

Information about the main microprocessor.

Terminal Functions

Pin assignments and their functions.

COMPONENTS DESCRIPTION

Display Unit Components

List and description of display unit parts.

TX-RX Unit Components

List and description of TX-RX unit parts.

PARTS LIST

Display Unit Parts

List of parts for the display unit.

TX-RX Unit Parts

List of parts for the TX-RX unit.

EXPLODED VIEW

Exploded View of Assembly

Visual representation of component assembly.

PACKING

Package Contents

List of items included in the shipping package.

ADJUSTMENT

Alignment Test Equipment

Required equipment for alignment procedures.

PCB Section Adjustments

Adjustments for PCB components like power, VCO, IF coil.

Receiver Adjustments

Adjusting receiver sensitivity and squelch.

Transmitter Adjustments

Adjusting transmitter power, frequency, and deviations.

PC BOARD

Display Unit PC Board Layout

Component and foil side views of the display unit PCB.

SCHEMATIC DIAGRAM

Schematic Diagrams

Detailed circuit diagrams of the transceiver.

BLOCK DIAGRAM

Block Diagram of System

Functional block representation of the transceiver.

LEVEL DIAGRAM

Receiver Section Signal Levels

Signal levels within the receiver path.

Transmitter Section Signal Levels

Signal levels within the transmitter path.

TERMINAL FUNCTION

CN1 Connector Pin Assignments

Function of pins on CN1 connector.

CN2 Connector Pin Assignments

Function of pins on CN2 connector.

CN3 Connector Pin Assignments

Function of pins on CN3 connector.

SPECIFICATIONS

General Specifications

Overall operating parameters.

Receiver Specifications

Performance metrics for the receiver.

Transmitter Specifications

Performance metrics for the transmitter.

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