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Kenwood TK-7102 Service Manual

Kenwood TK-7102
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TK-7102TK-7102
© 2001-5 PRINTED IN JAPAN
B51-8584-00
(
S
)
283
VHF FM TRANSCEIVER
TK-7102
SERVICE MANUAL
Panel assy
(A62-0942-03)
Front glass
(B10-2668-03)
Cabinet
(A01-2178-02)
Key top
(K29-9065-01)
SPECIFICATIONS
GENERAL
Frequency Range ................................ 146 to 174MHz
Number of Channels ........................... 4 channels
Channel Spacing ................................. Wide : 25kHz Narrow : 12.5kHz
PLL Channel Stepping ........................ 2.5, 5, 6.25, 7.5kHz
Operating Voltage ............................... 13.6V DC ±15%
Current Drain ...................................... Less than 0.4A on standby
Less than 1.0A on receive
Less than 8.0A on transmit
Operating Temperature Range ........... –30°C to +60°C
Dimensions & Weight ........................ 160 (W) x 43 (H) x 107 (D) mm, Approx 1.0kg
Channel Frequency Spread ................ 28MHz
RECEIVER (Measurements made per EIA standard EIA/TIA-603)
Sensitivity (12dB SINAD) .................... Wide : 0.28µV Narrow : 0.35µV
Selectivity ........................................... Wide : 75dB Narrow : 65dB
Intermodulation................................... Wide : 70dB Narrow : 60dB
Spurious Response ............................. 75dB
Audio Power Output ........................... 4.0W
Frequency Stability ............................. ±2.5ppm
TRANSMITTER (Measurements made per EIA standard EIA/TIA-603)
RF Power Output ................................ 25W
Spurious and Harmonics..................... 70dB
Modulation .......................................... Wide : 16K0F3E Narrow : 11K0F3E
FM Noise ............................................ Wide : 45dB Narrow : 40dB
Audio Distortion .................................. Less than 3%
Frequency Stability ............................. ±2.5ppm
KENWOOD CORPORATION
14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan
KENWOOD SERVICE CORPORATION
P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745,
U.S.A.
KENWOOD ELECTRONICS CANADA INC.
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS DEUTSCHLAND GMBH
Rembrücker Str. 15, 63150 Heusenstamm, Germany
KENWOOD ELECTRONICS BELGIUM N.V.
Mechelsesteenweg 418 B-1930 Zaventem, Belgium
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France
KENWOOD ELECTRONICS U.K. LIMITED
KENWOOD House, Dwight Road, Watford, Herts., WD1 8EB United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
KENWOOD ELECTRONICS ITALIA S.p.A.
Via G. Sirtori, 7/9 20129 Milano, Italy
KENWOOD IBERICA S.A.
Bolivia, 239-08020 Barcelona, Spain
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
(A.C.N. 001 499 074)
16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia
KENWOOD ELECTRONICS (HONG KONG) LTD.
Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T.,
Hong Kong
KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.
Sales Marketing Division
1 Ang Mo Kio Street 63, Singapore 569110
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Kenwood TK-7102 Specifications

General IconGeneral
Frequency Range136-174 MHz
Channel Capacity128 channels
Operating Temperature-30°C to +60°C
Channel Spacing12.5 kHz / 25 kHz
Modulation16K0F3E
Battery LifeN/A (Mobile Radio)

Summary

GENERAL

Manual Introduction

Overview of the manual's purpose and intended audience.

Manual Scope and Currency

Defines the manual's coverage and currency, mentioning service bulletins.

Ordering Replacement Parts

Instructions for ordering parts, including required identification information.

Personnel Safety Precautions

Essential safety guidelines for operating and servicing the equipment.

Pre-Installation Considerations

Key steps before installing the radio, including unpacking and licensing.

Pre-Installation Checkout

Steps to check radio operation and accessories before installation.

Installation Planning

Guidance on planning antenna, radio, and wiring placement in a vehicle.

Control Station Installation Planning

Considerations for antenna systems and radio location for control stations.

OPERATING FEATURES

Controls and Functions Overview

Introduces front panel, microphone, display, and rear panel controls and indicators.

Front Panel Controls

Details the function of each button and LED on the front panel.

Microphone Functions

Explains the microphone jack and PTT switch usage.

Auxiliary Programmable Functions

Lists available functions for programmable keys, like Emergency and Key Lock.

Display Indicators

Explains the meaning of the TX, BUSY, and channel indicator LEDs.

Rear Panel Overview

Identifies antenna and external speaker connections on the rear panel.

Operation Features Summary

Summarizes the TK-7102's conventional format and programmable features.

Front Panel Controls Detailed

Further details on POWER, CHANNEL, MONITOR, VOLUME keys and BUSY/TX LED.

Programmable Keys Functions

Explains functions for programmable keys like Emergency, Key Lock, Monitor, Scan.

Scan Operation Modes

Details how to start, stop, and manage scan functions, including revert channels.

Scan Temporary Delete

How to temporarily delete channels during scan and how they are restored.

Feature Details

Explains Time-out Timer, PTT ID, Off Hook Decode, and TOT settings.

Option Signalling (DTMF)

Covers DTMF capabilities for signalling, including SP Unmute and Auto Reset.

REALIGNMENT

Operating Modes

Lists and describes different operating modes like User, PC, Clone, and Test modes.

Entering Operating Modes

Procedures for entering User, PC, and Clone modes via button combinations.

PC Mode Setup

Details the preface and connection procedure for programming via PC.

KPG-46 Programming Interface Cable

Description of the optional cable for PC programming.

Programming Software (KPG-70D)

Information about the programming software disk and its capabilities.

Programming with IBM PC

How to transfer and modify data using an IBM PC and KPG-70D.

Clone Mode Operation

Procedure for transferring programming data between radios using a cloning cable.

DISASSEMBLY FOR REPAIR

CIRCUIT DESCRIPTION

Frequency Configuration

Explains the receiver's double conversion IF system and frequency generation.

Receiver System Overview

Details the double superheterodyne receiver, including RF amplifier and first mixer stages.

IF Amplifier Stages

Describes the IF signal amplification and filtering process in the receiver.

Wide/Narrow Changeover Circuit

How the CPU switches between ceramic filters for wide and narrow signals.

AF Signal System

Describes the audio signal path from IF to AF amplifier and output.

Squelch Circuit Operation

Explains how the squelch detects noise and controls the CPU.

PLL Frequency Synthesizer

Details the PLL circuit for generating local oscillator and RF signals.

Unlock Circuit Function

How the circuit detects PLL lock status and controls transmission.

Transmitter System Overview

Describes the transmitter's FM modulation and carrier signal amplification.

Power Amplifier Circuit

Details the transmit signal path from VCO to the low-pass filter and power module.

APC Circuit Function

Automatic transmission power control circuit for stabilizing output.

Display Circuit Operation

How the CPU controls the display LEDs for BUSY, TX, and function keys.

Control Circuit Functions

Lists the tasks performed by the CPU, including WIDE/NARROW, AF, DTMF, PLL control.

Memory Circuit Operation

Explains the EEPROM's role in storing adjustment data and CPU control.

Key Matrix Circuit

How the microprocessor detects key presses via a matrix.

Encode Signal Processing

How QT/DQT and DTMF signals are processed and summed for transmission.

Decode Signal Processing

How QT/DQT and DTMF signals are received and decoded.

D/A Converter Function

Details the D/A converter's role in adjusting various voltage levels.

Power Supply Circuit Operation

Describes the power supply activation and overvoltage protection circuit.

SEMICONDUCTOR DATA

Microprocessor Terminal Functions

Lists pin assignments and functions for the 784214AGCXXX microprocessor.

DESCRIPTION OF COMPONENTS

Display Unit Components

Lists and describes components found on the display unit (X54-3340-20).

TX-RX Unit Components

Lists and describes components found on the TX-RX unit (X57-6290-20).

PARTS LIST

TK-7102 Main Unit Parts

Lists parts for the main TK-7102 unit, including cabinets and panels.

TX-RX Unit Parts

Lists components and their part numbers for the TX-RX unit.

Display Unit Parts

Lists components and their part numbers for the display unit.

EXPLODED VIEW

PACKING

ADJUSTMENT

Test Equipment for Alignment

Lists essential test equipment and their specifications for radio alignment.

Tuning Cable Information

Details the tuning cable and PC mode connection for audio injection.

Microphone Input Test Cable

Diagram and pinout for the test cable used with the microphone input.

Adjustment Location and Points

Identifies locations for switch adjustments and component-level tuning points.

Fuse Mounting Instructions

Guidance on the correct orientation for mounting the fuse.

EEPROM Data Note

Importance of readjusting the transceiver after EEPROM data changes.

AF PA IC Mounting

Specific instructions for mounting the AF PA IC (IC102) and speaker cable.

PCB Section Adjustments

Details adjustments for VCO lock voltage, IF Coil, and RF Band-pass filter using KPG-70D.

Receiver Section Adjustments

Procedures for adjusting sensitivity and squelch levels using test equipment.

Test Frequencies

Lists the TX and RX frequencies used for testing and adjustment.

Transmitter Section Adjustments

Details adjustments for frequency, power, deviation, and microphone sensitivity.

PC BOARD VIEW TK-7102

Display Unit PC Board Layout

Shows component placement and reference designators on the display unit PCB.

TX-RX Unit Component Side View

Identifies components and their locations on the TX-RX unit's component side.

TX-RX Unit Foil Side View

Identifies components and their locations on the TX-RX unit's foil side.

BLOCK DIAGRAM

Display Unit Block Diagram

Illustrates the functional blocks and signal flow for the display unit.

TX-RX Unit Block Diagram

Shows the main functional blocks and interconnections within the TX-RX unit.

LEVEL DIAGRAM

RX Section Level Diagram

Shows signal levels at various points in the receiver section.

TX Section Level Diagram

Shows signal levels at various points in the transmitter section.

TERMINAL FUNCTION

TX-RX Unit Terminals (CN1)

Lists the pin functions for the CN1 connector on the TX-RX unit.

TX-RX Unit Terminals (J1)

Lists the pin functions for the J1 connector on the TX-RX unit.

Control Unit Terminals (J1)

Lists the pin functions for the J1 connector on the control unit.

SPECIFICATIONS

General Specifications

Covers frequency range, channels, voltage, dimensions, and weight.

Receiver Specifications

Details receiver performance metrics like sensitivity, selectivity, and audio output.

Transmitter Specifications

Details transmitter performance metrics like power output, modulation, and distortion.

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