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Kenwood TK-790 Service Manual

Kenwood TK-790
95 pages
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© 2001-6 PRINTED IN JAPAN
B51-8438-10
(
N
)
1234
VHF FM TRANSCEIVER
TK-790/
(
B
)
TK-790H
(
B
)
SERVICE MANUAL
Cabinet (Upper)
(A01-2161-02)
Cabinet (Upper)
(A01-2163-01)
Panel assy
(A62-0606-13)
Panel assy
(A62-0607-13)
Cabinet (Lower)
(A01-2164-01)
Knob
(K29-4664-04) x 2
Cabinet (Lower)
(A01-2162-02)
Knob
(K29-4664-04) x 2
TK-790 or TK-790(B) with KCH-10
KCH-11
TK-790H(B)
This service manual applies to products with 30300001 or subsequent serial numbers. (KCH-10 and KCH-11 are applicable to
the productions June 2001 and after.)
In terms of the products with the serial numbers earier than 30300001, refer to the TK-790/(B)/H(B) service manual as per
part No. B51-8438-00 and the TK-790(B) service manual as per part No. B51-8456-00.
REVISED

Table of Contents

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Kenwood TK-790 Specifications

General IconGeneral
Frequency Range136-174 MHz
Modulation16K0F3E, 11K0F3E
Channel Spacing12.5/20/25 kHz
Number of Channels160
Operating Voltage13.6 V DC
Weight3.3 lbs

Summary

General

Pre-Installation Considerations

Steps and checks before installing the radio, including unpacking, licensing, and initial testing.

System Set-up

Completing the transceiver main unit by adding options. Details configurations.

Personnel Safety Precautions

Safety precautions for transmission, RF connectors, explosive atmospheres, grounding, and qualified technicians.

Planning the Installation

Guidance on planning the radio's physical placement, antenna, power, and wiring.

Service

Operating Features

Controls and Functions

Details the controls and functions of the radio's front panels.

Public Address (PA) Function

How to use Public Address function to amplify microphone audio through a PA speaker.

Busy Channel Lockout (BCL) and Override

How to prevent interference with channels in use.

Emergency Mode Details

Details about Emergency Mode Type, Type, DTMF ID, Call Fleet, Call ID.

Clone Modes Overview

Explains "All Clone Mode" and "Group Clone Mode".

Basic Function Panel Controls

Explains POWER switch, TX/BUSY indicator, Microphone connector, Volume knob, UP/DOWN knob, and PF1-9 keys.

Receiving Operation

How to turn on the radio, adjust volume, select group, select channel, and enter carrier squelch mode.

2Tone Signalling

How to open squelch only on receiving a proper 2Tone code.

Dead Beat Disable (DBD) Function

How DBD code automatically acknowledges and disables transmission.

PC Tuning Mode Adjustment

How to adjust while in PC tuning mode using KPG-43 cable modifications.

Transmit Operation

How to transmit using Normal ON HOOK Scan Mode and OFF HOOK Scan MODE.

DTMF Signalling

How to open squelch only on receiving a proper DTMF code.

Intercom (IC) Function

How to use Intercom for communication between control heads.

Accessory Programmable Function Port (PF Port)

Details PF Input Ports functions like External HOOK, CH Select, External PTT, Scan, Home Channel, Light Sense, Repeater SW, External Monitor.

Data Programming (PC Mode)

Steps for preparing and connecting for PC programming.

Squelch Level (SQL) Adjustment

How to manually adjust the squelch threshold.

Operator Selectable Tone (OST) Function

How to change the preset decode QT/DQT and encode QT/DQT.

Mobile Relay Station (RPT) Function

How to use the radio as a repeater.

Emergency Call (EMG) Function

How to enter Emergency Mode and transmit an Emergency Call.

Installation

Installation Contents Overview

Lists topics covered in INSTALLATION: front panel kits, knobs, scrambler, ANI, ignition cable, external speaker, horn alert, terminals, remote kits.

Optional Voice Scrambler Function

Covers voice scrambler code setting and board connection.

Ignition Sense Cable (KCT-18) Functionality

Covers ignition function, timed power off, and necessary modifications.

Front Panel Kit Installation

Covers connecting and installing front panel kits (KCH-10, KCH-11) and accessory knobs.

Horn Alert Function Modification

Increasing horn alert current by installing a relay.

Optional ANI Function Connection

How to connect the ANI board.

External Speaker (KES-4) Details

Speaker output details for TK-790, KCH-10, KCH-11, and remote kits.

Disassembly for Repair (TK-790/(B))

Disassembly for Repair (TK-790H(B))

Disassembly for Repair

Circuit Description

Transmitter Circuit

Describes the microphone amplifier, modulation, and final amplifier circuits.

Receiver Circuit Operation

Explains the signal path from antenna to speaker in the receiver circuit.

Squelch Circuit Operation

How the squelch circuit operates and compares voltage levels.

Control Circuit Details

Describes control unit circuits: CPU, memory, shift register, D/A converter, power supply.

Display Unit Description

Covers KCH-10 display unit components: CPU, Encoder, Power supply, Dimmer.

VCO/PLL Circuit Description

Description of the VCO/PLL circuit.

Signalling Circuit

Describes QT, DQT, DTMF encode and decode functions.

Semiconductor Data

Flash ROM Terminal Description and Block Diagram

Terminal descriptions and block diagram for the flash ROM.

Description of Components

Parts List

Exploded View (TK-790/(B))

Exploded View (TK-790H(B))

Adjustment

Panel Test and Tune Mode Key Functions

Explains key functions for test and tune modes.

Tuning Item and Display Configuration

Explains tuning items and their displays.

Required Test Equipment for Alignment

Lists necessary test equipment and major specifications.

Adjustment Points on Radio Units

Shows adjustment points on TK-790/(B) and TK-790H(B) units.

Common Adjustment Section

Covers frequency, signalling, settings, PLL lock, and transmit frequency adjustments.

Band Pass Filter (BPF) Adjustment

Adjustment procedure for Band Pass Filter.

Maximum Deviation Adjustment

Adjustment procedure for maximum deviation.

DQT Balance Adjustment

Adjustment procedure for DQT balance.

MSK Deviation Adjustment

Adjustment procedure for MSK deviation.

Monolithic Crystal Filter (MCF) Adjustment

Adjustment procedure for Monolithic Crystal Filter.

Microphone (MIC) Sensitivity Adjustment

Adjustment procedure for microphone sensitivity.

QT Deviation Adjustment

Adjustment procedure for QT deviation.

Sensitivity Adjustment

Adjustment procedure for receiver sensitivity.

DQT Deviation Adjustment

Adjustment procedure for DQT deviation.

Panel Test Mode Procedure

How to enter and what Panel Test Mode measures.

RF Power Adjustment

Adjustment procedure for RF power.

DTMF Deviation Adjustment

Adjustment procedure for DTMF deviation.

Panel Tune Mode Procedure

How to enter and what Panel Tune Mode adjusts.

Terminal Function

Wiring Diagram

Circuit Diagram

Circuit Diagram (TK-790H(B))

Block Diagram

Specifications

General Specifications

General specifications including frequency range, channels, voltage, dimensions.

Receiver Specifications

Receiver specifications per EIA standard.

Transmitter Specifications

Transmitter specifications per EIA standard.

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