4-10                 Electronic Calibration Modules Reference Guide
Use, Maintenance, and Care of the Devices
Gaging Connectors
4-
When to Gage Connectors
Gage a connector at the following times:
— Prior to using an ECal module for the first time: record the pin depth 
measurement so that it can be compared with future readings. This serves 
as a good troubleshooting tool when you suspect damage may have 
occurred to the device.
— If either visual inspection or electrical performance suggests that the 
connector interface may be out of typical range (due to wear or damage, for 
example).
— If a module is used by someone else, or on another system or piece of 
equipment.
— Initially after every 100 connections, and after that as often as experience 
suggests.
Recognizing Gage Types
A gage is referred to by the sex of the connector it measures. For example, a 
male gage measures male connectors and therefore has a corresponding 
female connector.
— See Figure 4-3 on  page 4-11 for an illustration of a typical gage for 
3.5 mm, 2.92mm, 2.4 mm, and 1.85 mm connectors.
— See Figure 4-4 on  page 4-12 for an illustration of a typical gage for Type-N 
connectors.
— See Figure 4-5 on  page 4-13 for an illustration of a typical gage for 7 mm 
connectors.
Reading the Connector Gage
The gage dial is divided up into increments of 0.0001 inch (0.0025 mm) and 
major divisions of 0.001 inch (0.0025 mm). For Type-N gages, see Figure 4-4 
on  page 4-12. For each revolution of the large dial, the smaller dial indicates a 
change of 0.01 inch (0.025 mm). Use the small dial as the indicator of 
multiples of 0.01 inch (0.0025 mm). In most connector measuring applications, 
this value will be zero.
When using the 7 mm ECal Kit module, you must remove the 7 mm collet 
before gaging the pin depth of the connectors. Refer to “Gaging 
Connectors” on page 4-9 for gaging instructions. Use the collet extraction 
tool provided in your 7 mm kit to remove the collet.
A 3.5 mm gage set can measure 3.5 mm and 2.92 mm connectors. And, a 
2.4 mm gage set can measure 2.4 mm and 1.85 mm connectors.