Kioti DK40SE User Manual

STEERING SYSTEM
DK35SE/DK40SE/DK45SE/DK50SE
TABLE OF CONTENTS
1. SPECIFICATIONS ................................... 9-2
1.1 Steering cylinder ......................................8-2
1.2 Steering unit .............................................8-2
1.3 Tightening torque for main components ... 8-2
2. OPERATING PRINCIPLE ........................ 9-3
2.1 Diagram for steering operation ................. 8-3
2.2 Operating principle ...................................8-5
2.3 Structure ................................................... 8-9
3. TROUBLESHOOTING .......................... 9-12
4. MEASUREMENT AND ADJUSTMENT . 9-13
4.1 Steering relief opening pressure ............... 8-13
4.2 Relief pressure adjustment ....................8-13
4.3 Toe in ...................................................... 8-14
5. EXPLODED VIEW ................................. 9-15
5.1 T595A steering cylinder ..........................8-15
5.2 T596A steering cover .............................8-16
5.3 T605A steering unit ................................8-17
5.4 T875A instrument panel cover ............... 8-18
5.5 T845A-1 frame (HST) ............................. 8-19
5.6 T845A-2 frame (mechanical) .................. 8-20
6. SERVICING ............................................ 9-21
6.1 Steering cylinder ....................................8-21
6.2 Removal of steering unit ........................8-22
6.3 Tightening torque of steering hose and
installation of steering unit ..................... 8-23
6.4 Steering hose location ............................ 8-24
6.5 Disassembly of steering unit
components ............................................ 8-26
M32_EN_A4.indb 1 2007-02-02 오전 10:44:43

Kioti DK40SE Specifications

General

Brand	Kioti
Model	DK40SE
Category	Utility Vehicle
Language	English

Summary

1. SPECIFICATIONS

1.1 STEERING CYLINDER

Provides type, dimensions (OD, ID, Rod OD, stroke), and max steering angle.

1.2 STEERING UNIT

Lists steering unit type, output flow rate, relief valve pressure, and input flow rate.

1.3 TIGHTENING TORQUE FOR MAIN COMPONENTS

Details torque specifications for connectors, hydraulic hoses, and bolts.

2. OPERATING PRINCIPLE

2.1 DIAGRAM FOR STEERING OPERATION

Shows hydraulic circuit diagram for mechanical steering operation with pressure and return lines.

2.2 OPERATING PRINCIPLE

Explains the full hydraulic, non-load reaction steering system and its benefits.

2.3 STRUCTURE

Illustrates the steering cylinder structure and provides major specifications by HP.

3. TROUBLESHOOTING

4. MEASUREMENT AND ADJUSTMENT

4.1 STEERING RELIEF OPENING PRESSURE

4.2 RELIEF PRESSURE ADJUSTMENT

4.3 TOE IN

6. SERVICING

6.1 STEERING CYLINDER

6.2 REMOVAL OF STEERING UNIT

6.3 TIGHTENING TORQUE OF STEERING HOSE AND INSTALLATION OF STEERING UNIT

6.5 DISASSEMBLY OF STEERING UNIT COMPONENTS