6. After reassembly, check all parts for proper installation and operation.
7. Many screws used in this machine are self-tapping. Be aware that cross-threading or over tightening
these screws will strip the threads and ruin the hole.
8. Use only metric tools when servicing this engine. Metric bolts, nuts and screws are not interchangeable
with no metric fasteners. The use of incorrect tools and fasteners will damage the engine.
9. Follow the instructions represented by these symbols when they are used.
■ Electric precautions
1. Hold the connector body to disconnect the connector. Do not disconnect by pulling the wire harness.
To disconnect the locking connector, be sure to unlock first, and then disconnect.
2. Check the connector terminals for bend, excessive extrusion, missing terminal, or other abnormalities
before connecting the connector.
3. To connect, insert the connector as full as it goes. If the connector is a locking type, be sure that it is
locked securely.
4. Check the connector cover for breakage and check whether the connector female terminal is open
excessively. Then, connect the connector securely. Check the connector terminal for rust. Remove the
rust using an emery paper or equivalent material before connecting the connector.
5. Set the harness clips in the specified places of the frame securely, and clamp the wire harnesses.
6. Clamp the cables securely.
7. Clamp the wire harnesses securely so that they do not interfere with the rotating parts, moving parts
and the hot parts.
8. Route and connect the wire harnesses properly. Be sure that the harnesses are not slack, twisted or
pulled taut.
9. Route the wire harnesses properly so that they do not contact with the shape edges and corners, and
the end of the bolts and screws on the body.
10. If a wire harness contacts the end of the bolts/screws or sharp edges and corners, protect the
contact part of the harness with a tube or by winding with an electrician’s insulating tape. If the wire
harness has a grommet, set the grommet securely.
11. Take care not to pinch the wire harnesses during installation of a part. If a wire harness has the
damaged insulation, repair by winding with the electrician’s insulating tape.
12. Read the tester manufacture’s operation instructions carefully before operation with tester. Follow
the instructions of the Service Manual. Be sure that the battery built in a tester is fully charged and check
the meter before inspection using the tester.
2.4 Serial number location
The engine serial number is stamped at the underside of engine side cover. Refer to these numbers
when ordering or making technical inquiries.
Serial number
7
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