Black Smoke From Engine
Sr. No. Cause Action Taken
1
Adulterated Fuel in
tank
Drain fuel from tank, filter and fuel pipes. Flush fuel system
and refill with diesel.
2 Engine Overloaded
Reduce load appropriately and adjust speed.
Check the belt tension. Adjust as recommended.
Check the Implement Depth and adjust depth as
recommended.
3 Air Filter Choked
Clean the wire mesh & foam with diesel or kerosene. Replace
the foam if required
4 Low Injector Pressure
Check Injector Pressure; adjust Injector pressure if required as
recommended.
5
Incorrect Fuel
Injection Timing
Check Fuel Timing & adjust if required by Spill Cut Off
method.
6 FIP pressure low
Remove FIP and check it, at the OEM Service Centre. Calibrate
the FIP if required.
7
Low Compression
Pressure
Check Engine compression as recommended. If found less
remove Cylinder head and check valve seat leakage, rework it.
If found ok then check Piston Rings butt gap and Piston to
Liner Clearance. Any of those found more gaps then replace
it.
Engine Starts But Fires Intermittently & Stops
Sr. No. Cause Action Taken
1 Air Filter Choked
Clean the wire mesh & foam with diesel or kerosene. Replace
the foam if required
2 Silencer Choked Clean exhaust system, if required replace silencer.
3 Water In Fuel System
Drain fuel from tank, filter and fuel pipes. Flush fuel system
and refill with diesel.
4 Fuel Filter Choked Change Fuel filter.
5 Low Injector Pressure
Check Injector Pressure; adjust Injector pressure if required as
recommended.
6 FIP pressure low
Remove FIP and check it, at the OEM Service Centre. Calibrate
the FIP if required.
8.2 Other Troubleshooting
Rotary blades are broken
Sr. No. Cause Action Taken
1
Collide with stones in the
course of using
Replace the blades. Avoid colliding with hard things like
stones in the soil when working
The operating cable is broken
Sr. No. Cause Action Taken
1 Long-time abrasion in work Replace the cables
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