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Welding System
HiFocus 161i neo
Kjellberg HiFocus 161i neo User Manual
186 pages
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Short Instruction Manual
Short instruction manual HiFocus 161i with PGE 3-161
- Saftety
- Consumable change of the plasma torch
- Cutting charts
Art.-Nr.:
.11.034.902.KBA
2
Table of Contents
Default Chapter
19
Table of Contents
19
1 General Information
23
Warranty Claim
23
Standards and Directives
23
Information to the Instruction Manual - Target Groups
24
Plasma Cutting as Procedure
25
2 Safety Instructions
27
Explanation of the Safety Symbols
27
Endangerment by High Contact Voltage
33
Working in Environments with Increased Electric Endangerment
33
Endangerment by High Voltage Ignition
34
Endangerment by Electromagnetic Fields
35
Endangerment by Heat and Light Radiation
37
Endangerment by Gases, Smoke and Types of Dust
38
Prevention of Formation of Oxyhydrogen
39
Endangerment by Noise
40
Endangerment by Spatter
41
Handling of Pressure Reducer
41
Handling of the Coolant "Kjellfrost
42
3 Maintenance
44
Maintenance General
44
Intervals of Maintenance
44
Cleaning
45
Cleaning of the Power Source
45
Cleaning of the Gas Supply
45
Electrical Revision
46
Plasma Torch
47
Maintenance Special
48
Gas Pressure Test
48
Coolant System
51
Preventive Periodic Maintenance - Component Change Plan
52
4 Customer Information on Repair Processing
54
5 Disposal
55
Disposal of the Packing Material
55
Disposal of the Units after Decommissioning
55
6 Power Source Hifocus 161I Neo
56
Technical Data
57
Technical Description
58
Setup
58
Hifocus- Technology
59
Electronic Control
59
Special Parameters of the Power Source
60
Cutting Technology
61
Plasma Marking
65
Putting into Operation
66
Check, Placement and Transport
66
Installation
68
Mains Connection
68
Workpiece Connection / Current Return Line
68
Connections at the Rear Panel of the Power Source
71
Remote Control FB
73
Filling up the Coolant
73
Operating and Display Elements
74
Cutting Operation
79
Combination of the Hifocus with CNC-Controls of the Guiding Systems and Robots
85
Multiple Machine Operation
88
Switching Regime of the Power Source
89
Start by Remote Control FB (at Commissioning)
89
Start by CNC
89
Start from CNC with Special Function "Separate Ignition Signal
90
Start from CNC with Special Function "Pre-Impulse
90
Protective Facilities
91
Information for Trouble Shooting
92
7 Plasma Gas Control Unit PGE 3-161
95
Technical Data
96
Technical Description
97
Connection of the Plasma Gas Control Unit
99
Operating and Display Elements
100
Connection of the Gas Hoses between Plasma Gas Console and PBA
101
Connection of the Gas Supply
101
Plasma Gases
102
Swirl Gases
104
8 Plasma Machine Torch Percut 200 / 210
107
Technical Data
108
Technical Description
109
Connection of the Plasma Torch to the Plasma Torch Connection Unit PBA
110
Consumables and Their Exchange
111
Plasma Machine Torch Percut 200 / 210A / 210M
114
Replacement of the Current Socket and Current Plug in the Torch Shaft
116
Operation of the Torch after Consumable Change
116
Information for Using of the Change Heads
117
Dismantling of the Change Head
117
Maintenance of the Change Head
119
Control of the O-Rings
119
Control of the Location Pin
120
Add on of the Change Heads
120
Percut 210A
120
Percut 210M
121
Maintenance and Attendance of the Plasma Torch
121
9 Plasma Machine Torch Percut 201 / 211
122
Technical Data
123
Technical Description
124
Connection of the Plasma Torch to the Plasma Torch Connection Unit PBA
125
Consumables and Their Exchange
126
Plasma Machine Torch Percut 201 / 211A / 211M
129
Replacement of the Current Socket and Current Plug in the Torch Shaft
131
Operation of the Torch after Consumable Change
131
Information for Using of the Change Heads
132
Dismantling of the Change Head
132
Maintenance of the Change Head
136
Control of the O-Rings
137
Control of the Location Pin
139
Add on of the Change Heads
139
Dpercut 211A
139
Percut 211M
140
Maintenance and Attendance of the Plasma Torch
140
10 Plasma Torch Connection Unit PBA-161
141
Technical Data
142
Technical Description
142
Connection of the Plasma Torch Connection Unit
143
11 Wiring Diagrams
145
12 Spare Parts Lists
155
Spare Parts List Hifocus 161I
156
Spare Parts Lists PGE 3-161
165
Spare Parts List Percut 200
167
Spare Parts List Percut 210M
169
Spare Parts List Percut 201
172
Spare Parts List Percut 211A
174
Spare Parts List Percut 211M
178
Spare Parts List PBA-161
181
13 List of Abbreviations
183
14 Index
184
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Kjellberg HiFocus 161i neo Specifications
General
Brand
Kjellberg
Model
HiFocus 161i neo
Category
Welding System
Language
English
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