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General| Brand | Kjellberg |
|---|---|
| Model | PerCut 200 |
| Category | Welding System |
| Language | English |
Overview of safety precautions and warnings for operating the plasma cutting system.
Detailed steps for replacing worn-out parts in the plasma torch assembly.
Details regarding warranty conditions and the requirement to use original spare parts.
Information on CE marking, EN standards, and S-mark compliance.
Defines the intended audience and responsibilities for using the manual.
Explanation of the plasma cutting process and its underlying principles.
Description and meaning of various danger, warning, and caution symbols used in the manual.
Details hazards associated with high voltage and precautions to avoid electric shock.
Specifies conditions for safe operation in areas with elevated electrical hazards.
Explains risks related to the high voltage ignition system and necessary safety measures.
Addresses potential interference with medical equipment due to electromagnetic fields from the plasma system.
Highlights risks from heat and light radiation generated during plasma cutting and protective measures.
Details health hazards from gases, smoke, and dust produced during plasma cutting and required ventilation.
Explains the risk of explosive oxyhydrogen formation, particularly with water cutting, and prevention measures.
Addresses noise levels during plasma cutting and the need for suitable ear protection.
Discusses risks associated with sparks, slag, and hot metal produced during cutting and fire prevention.
Guidelines for selecting and safely using high-quality pressure regulators for gas supply.
Information on safe handling, storage, and first aid measures for the 'Kjellfrost' coolant.
General maintenance schedule, intervals, and procedures including inspection, cleaning, and electrical revision.
Specific maintenance tasks like gas pressure testing, coolant system care, and component replacement plans.
Instructions on preparing defective units for shipment, emphasizing sending only necessary components.
Information on the proper recycling and disposal methods for packaging materials.
Guidance on the environmentally sound disposal of plasma cutting equipment after its operational life.
Key technical specifications of the HiFocus 161i power source, including electrical and physical parameters.
Detailed overview of the power source's construction, components, connectivity, and special parameters.
Overview of available cutting technologies, including HiFocus Contour Cut, HiFocus CCS, and HiFinox.
Explanation of the plasma marking process, its benefits, and recommended gases.
Step-by-step guide for safely installing, setting up, and preparing the plasma cutting system for operation.
Information on using the remote control for starting and stopping the plasma cutting process.
Instructions on how to properly fill the coolant reservoir with the specified coolant mixture.
Identification and explanation of all control buttons, switches, indicators, and displays on the power source.
Essential steps and checks required before starting a plasma cutting operation.
Detailed sequence of operations for starting, running, and stopping the plasma cutting system.
Description of the integrated safety features and interlocks that protect the operator and equipment.
Guidance on identifying and resolving common errors and malfunctions in the plasma cutting system.
Specifications for the PGE 3-161 gas control unit, including operating voltage, dimensions, and gas compatibility.
Overview of the PGE 3-161's function, connections, and supported cutting technologies.
Instructions for connecting the PGE 3-161 unit to the plasma power source and torch.
Identification and explanation of the controls and indicators on the PGE 3-161 gas console.
Guidelines for connecting plasma and swirl gases, including quality requirements and pressure settings.
Technical specifications for PerCut 200, 210A, and 210M torches, including carrying capacity and terminals.
Description of the PerCut torch components, gas supply, and safety-related units.
Procedure for connecting the plasma torch to the PBA unit, including hose routing and electrical connections.
Instructions for safely changing consumables, maintaining oil/grease-free parts, and replacing worn items.
Guidelines for handling, dismantling, and maintaining interchangeable torch heads for PerCut 210A/M.
General maintenance procedures for the plasma torch, including o-ring control and lubrication.
Technical specifications for PerCut 201, 211A, and 211M torches, including carrying capacity and terminals.
Description of PerCut 201/211 torch components, gas suitability, and safety-related units.
Procedure for connecting the PerCut 201/211 torch to the PBA unit, including hose routing and connections.
Instructions for safely changing consumables for PerCut 201/211 torches, emphasizing oil/grease-free parts.
Guidelines for handling and dismantling interchangeable torch heads for PerCut 211A/M.
General maintenance procedures for the plasma torch, including o-ring control.
Specifications for the PBA-161 unit, including operating voltage, dimensions, and gas connections.
Description of the PBA-161 unit's function as an interface between torch and power source.
Instructions for mounting and connecting the PBA-161 unit to the guiding system or robot.
Schematic diagram illustrating the electrical connections for the HiFocus 161i power source.
Overall wiring diagrams for the complete plasma cutting machine, including gas console variants.
List of all available spare parts for the HiFocus 161i power source with article numbers and quantities.
Catalog of spare parts for the PGE 3-161 plasma gas control unit, including designations and article numbers.
List of spare parts for the PerCut 200 plasma machine torch, including tools and accessories.
Catalog of spare parts for the PerCut 210M plasma machine torch, detailing shafts, o-rings, and heads.
List of spare parts for the PerCut 211A plasma machine torch, including components like sleeves, rings, and plugs.
Catalog of spare parts for the PerCut 211M plasma machine torch, detailing shafts, o-rings, and sockets.
List of spare parts for the PBA-161 plasma torch connection unit, including switches, connectors, and filters.
Glossary of abbreviations used in the manual, with German and English translations for technical terms.
An alphabetical listing of topics covered in the manual with corresponding page numbers for quick reference.
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