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Kjellberg FineFocus CutFire 100i - User Manual

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Instruction Manual
- Power source CutFire 100i
- Plasma machine torch Flash 101 G/L
Art.-No.: .11.034.812BA
Pos: 1 /Allgemei nes/Copyright und Inhaltsverzeic hnis @ 0\m od_119737347 7322_19.docx @ 1421 @ @ 1

Table of Contents

Questions and Answers

  • R
    Rebecca KerrAug 14, 2025
    What to do if the LED signal lamp is white and the 'plasma torch' is OFF on my Kjellberg FineFocus CutFire 100i?
    • P
      Patricia SandersAug 14, 2025
      If the white LED signal lamp for the plasma torch is OFF, and there's no full cutting power, it could be due to several reasons: * The pilot arc time might be exceeding 6 seconds without current flow to the workpiece. In this case, finish after approximately 1 second. * The workpiece may not be properly connected. * The plasma gas supply might not be correct. * The current values might be too low for the material thickness. Try readjusting the current using the potentiometer.
  • K
    kathrynjamesAug 18, 2025
    How to troubleshoot if the fans unit does not start in my Kjellberg Welding System?
    • L
      Lauren PerryAug 18, 2025
      If the fans unit isn't starting, consider the following possible causes: * Ensure the emergency switch S3 (7) (detent switch) is shifted. * Check that the wire link X102 (C3-C4) (“Emergency OFF” from CNC) is plugged in. * Verify the air pressure is above 0.3 MPa. * The temperature monitor may have switched off the unit. * There might be another defect at the power source. * Ensure the protection cap on the plasma torch is present.
  • M
    Mrs. Stephanie WhiteAug 21, 2025
    What does error E39 mean on my Kjellberg FineFocus CutFire 100i, and how can I fix it?
    • J
      Jillian TylerAug 21, 2025
      Error E39 indicates a torch cap issue. To resolve this, switch OFF the unit and then check the torch and consumables. Note that the Error LED is only cleared by turning the key switch off and on again.
  • W
    wmcdowellAug 25, 2025
    What does error code E4 mean on my Kjellberg Welding System and how to resolve it?
    • J
      Julie BriggsAug 26, 2025
      Error code E4 indicates that the pilot arc time has been exceeded. If you're using a remote control, press 'FB OFF'. If you're using CNC, stop ON.
  • S
    Sarah BanksAug 28, 2025
    What does error E31 mean on my Kjellberg FineFocus CutFire 100i Welding System, and how do I fix it?
    • A
      Anthony OdonnellAug 28, 2025
      Error E31 indicates an issue with the current relay workpiece K1. To address this, switch OFF the unit and then check the torch and consumables.
  • A
    Adam BennettAug 31, 2025
    What to do if I get error E6, a plasma main arc interruption, on my Kjellberg Welding System?
    • L
      Linda SchaeferAug 31, 2025
      Error E6 signifies an arc interruption during cutting (main source). Finish after approximately 1 second.
  • J
    Jennifer GriffinSep 4, 2025
    What does error E21 mean on my Kjellberg FineFocus CutFire 100i Welding System and how to fix it?
    • T
      thomas26Sep 4, 2025
      Error E21 indicates a problem with the current relay workpiece K1. If you're using a remote control, press 'FB OFF'. If you're using CNC, stop ON. If the problem persists, inform the service.
  • S
    smillerSep 7, 2025
    What does error E8 mean on my Kjellberg FineFocus CutFire 100i Welding System, and how can I resolve it?
    • R
      Robert SalazarSep 7, 2025
      Error E8 indicates that the maximum gas test period has been exceeded. To resolve this, switch the tumbler switch from 'gas test' to 'OFF'.
  • S
    stanleyhillSep 10, 2025
    What does error code E9 mean on my Kjellberg FineFocus CutFire 100i and what should I do?
    • A
      Adrienne DominguezSep 10, 2025
      Error E9 indicates a plasma arc interruption during ignition, meaning the main arc is not formed. To solve this, finish after approximately 1 second.

Summary

General Information

Warranty Claim

Explicitly states that only original spare parts must be used for warranty.

Safety Instructions

Safety Symbols Explanation

Details DANGER, WARNING, CAUTION signal words and SAFE structure.

Warning Label Details

Explains the warning label on the power source and its symbols.

High Contact Voltage Endangerment

Warns about electric shock hazards and safety precautions.

High Voltage Ignition Endangerment

Covers risks associated with high voltage ignition and electromagnetic interference.

Electromagnetic Fields Endangerment

Explains EMC compliance and recommendations for minimizing disturbances.

Heat and Light Radiation Endangerment

Details risks from plasma arc radiation and necessary safety measures.

Gases, Smoke, and Dust Endangerment

Addresses health risks from fumes and dust during cutting.

Oxyhydrogen Endangerment

Warns about the explosive nature of oxyhydrogen mixtures.

Maintenance

General Maintenance

Outlines general maintenance tasks and intervals.

Customer Information on Repair Processing

Power Source CutFire 100 i

Technical Data

Lists specifications like voltage, current, dimensions, protection class, and cooling.

Putting into Operation

Covers checking delivery, unit placement, and environmental conditions.

Installation Procedures

Details mains connection, torch connection, and earthing procedures.

Cutting Operation

Provides steps and precautions before starting cutting.

Troubleshooting Information

Provides common errors and their solutions.

Plasma Machine Torch Flash 101 G;L

Consumables and Exchange

Provides instructions for changing consumables and their importance.

Spare Parts Lists

Kjellberg FineFocus CutFire 100i Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range10 - 100 A
Protection ClassIP23
Input Voltage3 x 400 V
Duty Cycle60% at 100 A

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