Kjellberg FineFocus Flash 101 User Manual

Instruction Manual
- Power source CutFire 100i
- Plasma machine torch Flash 101 G/L
Art.-No.: .11.034.812BA
Pos: 1 /Allgemei nes/Copyright und Inhaltsverzeic hnis @ 0\m od_119737347 7322_19.docx @ 1421 @ @ 1

Kjellberg FineFocus Flash 101 Specifications

General

Brand	Kjellberg
Model	FineFocus Flash 101
Category	Welding System
Language	English

Summary

General information

Warranty claim

Details the conditions and requirements for warranty claims on Kjellberg products.

Standards and Directives

Outlines the relevant standards and CE directives the products comply with.

Information to the instruction manual - target groups

Identifies the intended users of the manual and their responsibilities.

Plasma cutting as procedure

Explains the fundamental principles and process of plasma cutting.

Safety instructions

Explanation of the safety symbols

Defines warning, danger, and caution symbols and their meanings.

Endangerment by high contact voltage

Details risks associated with high voltage and necessary precautions.

Working in environments with increased electric endangerment

Addresses safety measures for working in environments with higher electric shock hazards.

Endangerment by high voltage ignition

Explains risks related to the high-voltage ignition system and safety.

Endangerment by electromagnetic fields

Covers risks from electromagnetic fields and methods to minimize disturbances.

Endangerment by heat and light radiation

Highlights risks from heat and light radiation and required protective measures.

Endangerment by gases, smoke and types of dust

Details hazards from process by-products and necessary ventilation.

Endangerment by oxyhydrogen

Warns about the explosive risks of oxyhydrogen formation and safety measures.

Endangerment by noise

Addresses risks from high noise levels during operation and required hearing protection.

Endangerment by spatter

Outlines risks from sparks, slag, and hot metal, and fire prevention.

Handling of pressure reducer

Provides safety instructions for the proper handling and use of pressure reducers.

Maintenance

Maintenance general

Provides an overview of general maintenance tasks and intervals.

Cleaning

Details procedures for cleaning the power source and gas supply components.

Electrical revision

Specifies requirements and procedures for periodic electrical safety checks.

Plasma torch

Gives instructions for the care, handling, and maintenance of the plasma torch.

Customer information on repair processing

Disposal

Disposal of the packing material

Provides guidance on the proper disposal and recycling of packaging materials.

Disposal of the units after decommissioning

Explains how to properly recycle or dispose of the unit after its service life.

Power source CutFire 100i

Technical Data

Presents detailed technical specifications and parameters for the CutFire 100i power source.

Technical description

Describes the main components and functionality of the CutFire 100i power source.

Advantages and features of the plasma cutting machine

Highlights the key benefits and technological features of the plasma cutting machine.

Ranges of application

Details the various materials and cutting tasks the machine is suitable for.

Plasma marking, Plasma notching, Plasma punching

Explains specific plasma process applications like marking, notching, and punching.

Putting into operation

Covers the initial steps required for setting up and preparing the unit for use.

Connection of the gas supply

Details the procedure for connecting the necessary gas supply to the unit.

Remote control FB (optional)

Explains the functionality and connection of the optional remote control unit.

Operating and display elements

Describes the purpose and function of all control panel buttons, indicators, and displays.

Cutting operation

Provides instructions and safety guidelines for performing cutting operations.

Combination of the power source with CNC-controls of the guiding systems and robots

Explains how to integrate the power source with CNC systems for automated operation.

Start regime CutFire

Details the different methods for starting the plasma cutting process.

Protective facilities

Describes the built-in safety features and protection circuits of the unit.

Information for trouble shooting

Offers solutions for common errors and malfunctions encountered during operation.

Plasma machine torch Flash 101 G/L

Technical Data

Lists the technical specifications and parameters of the Flash 101 G/L plasma torch.

Technical description

Provides a detailed overview of the Flash 101 G/L plasma torch and its components.

Advantages and features of the plasma cutting machine

Outlines the benefits and key features of the plasma cutting torch.

Putting into operation

Guides users through the initial setup and preparation of the plasma torch.

Connection of the plasma torch to the plasma unit

Explains the procedure for connecting the torch to the plasma cutting machine.

Consumables and their exchange

Provides instructions on replacing and maintaining torch consumables.

Accessories

Lists available accessories for the plasma torch and their uses.

Wiring diagrams

Spare parts lists

Spare parts list CutFire 100i

Lists all available spare parts for the CutFire 100i power source with article numbers.

Spare parts lists Flash 101 G/L

Lists all available spare parts for the Flash 101 G/L plasma torch with article numbers.

Index