Kohler 10CCO

TT-5594 5/95 Table of Contents
Table of Contents
SUBJECT PAGE SUBJECT PAGE
Safety Precautions and Instructions I. . . . . .
Introduction i. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Assistance i. . . . . . . . . . . . . . . . . . . . . .
Routine Service Parts ii. . . . . . . . . . . . . . . . . . .
Section 1. Specifications 1-1. . . . . . . . . . . . . . . .
General Specifications 1-1. . .. . .. . .. . .. . .. . .. .
Engine 1-2. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Generator 1-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Generator Models 7/10 kW 1-4. . .. . .. . .. . .. . ..
Service View Components
Remote-Radiator Model 1-6. . .. . .. . .. . .. . .. .
Service View Components
Inline-Radiator Model 1-8. . .. . .. . .. . .. . .. . ..
Section 2. Operation 2-1. . . . . . . . . . . . . . . . . . . .
Prestart Checklist 2-1. . .. . .. . .. . .. . .. . .. . .. . .
Exercising the Generator 2-1. . .. . .. . .. . .. . .. . .
Controller (Single Phase) 2-2. . .. . .. . .. . .. . .. . .
Controller (Three Phase) 2-2. . .. . .. . .. . .. . .. . .
Starting Procedure 2-3. . .. . .. . .. . .. . .. . .. . .. .
Stopping Procedure 2-3. . .. . .. . .. . .. . .. . .. . ..
Fault Shutdowns 2-4. . .. . .. . .. . .. . .. . .. . .. . ..
Low Oil Pressure Shutdown Switch 2-4. . .. . .. . .
High Water Temperature Shutdown Switch 2-4. . .
Circuit Protection 2-5. . .. . .. . .. . .. . .. . .. . .. . ..
Section 3. Scheduled Maintenance 3-1. . . . . . .
General 3-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Lubrication System 3-3. . .. . .. . .. . .. . .. . .. . .. .
Oil Selection 3-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Oil Check 3-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Oil Change 3-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Oil Filter 3-5. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Fuel System 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specification 3-6. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Fuel Filter (Metal Spin-On Type) 3-6. . .. . .. . .. . .
Fuel Filter (Plastic In-Line Type
Supplied Loose) 3-7. . .. . .. . .. . .. . .. . .. . .. . .
Bleeding the Fuel System 3-7. . .. . .. . .. . .. . .. .
Air Cleaner Service 3-8. . .. . .. . .. . .. . .. . .. . .. .
Governor 3-9. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Cooling System 3-10. . .. . .. . .. . .. . .. . .. . .. . .. .
Belt Tension 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Charging 3-12. . . . . . . . . . . . . . . . . . . . . . . . .
Battery 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Electrolyte Level 3-14. . . . . . . . . . . . . . . . .
Checking Specific Gravity 3-14. . . . . . . . . . . . . . . . .
Gauge Connections 3-15. . . . . . . . . . . . . . . . . . . . . .
Wattage Requirements 3-17. . . . . . . . . . . . . . . . . . . .
Generator Service 3-18. . . . . . . . . . . . . . . . . . . . . . . .
General 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage Procedure 3-18. . . . . . . . . . . . . . . . . . . . . . .
Section 4. Troubleshooting 4-1. . . . . . . . . . . . . .
Engine 4-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Electrical System 4-5. . .. . .. . .. . .. . .. . .. . .. . ..
Generator 4-6. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Section 5. Wiring Diagrams 5-1. . . . . . . . . . . . . .
Section 6. Installation 6-1. . . . . . . . . . . . . . . . . . .
Introduction 6-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Features 6-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Generator Selection And
Wattage Requirements 6-2. . .. . .. . .. . .. . .. . .
Installation Factors 6-2. . .. . .. . .. . .. . .. . .. . .. .
Electrical Load 6-2. . .. . .. . .. . .. . .. . .. . .. . .. . .
Lighting Load 6-2. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Motor Loads 6-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Appliance Loads 6-4. . .. . .. . .. . .. . .. . .. . .. . ..
Kilowatt Derating 6-4. . .. . .. . .. . .. . .. . .. . .. . ..
Compartment Size 6-4. . .. . .. . .. . .. . .. . .. . .. . .
Air Requirements 6-6. . . . . . . . . . . . . . . . . . . . . . . . .
Remote Radiator Cooling System 6-13. . .. . .. . .. .
Fuel System 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Lines 6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems 6-19. . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Systems 6-21. . . . . . . . . . . . . . . . . . . . . . . .
Battery And Connections 6-21. . . . . . . . . . . . . . . . . .
AC Load Lead Connections 6-23. . . . . . . . . . . . . . . .
Remote Switch Connection
(Single-Phase Models Only) 6-24. . . . . . . . . . . . . .
Section 7. Installation Drawings 7-1. . . . . . . . . .
Appendix A. Glossary of Abbreviations A-1. . .
Appendix B. . Operating Hour
Service Log B-1. . . . . . . . . . . . . . . . . . . . . . . . . . .