EasyManua.ls Logo

Kohler 21CCOZ User Manual

Kohler 21CCOZ
109 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Marine Generator Sets
Models:
13.5CCOZ/11CCFOZ
18.5 CCOZ/15CCFOZ
21CCOZ/16.5CCFOZ
18CCFOZ
14CCOZ/11.5CCFOZ
20CCOZ/17.5CCFOZ
24CCOZ/20CCFOZ
1 Phase
and 3 Phase
TP-5592 7/96a
Operation and
Installation Manual

Table of Contents

Questions and Answers:

Kohler 21CCOZ Specifications

General IconGeneral
BrandKohler
Model21CCOZ
CategoryInverter
LanguageEnglish

Summary

Safety Precautions and Instructions

Hazard Warnings

Indicates hazards: DANGER (severe), WARNING (severe), CAUTION (minor).

Accidental Starting

Warning about severe injury or death from accidental starting. Instructions to disconnect battery cables.

Battery Safety Hazards

Fire and Backfire Hazards

Exhaust System Safety

Carbon Monoxide Hazards

Warning about severe nausea, fainting, or death from CO. System must be leakproof.

Fuel System Safety

Explosive Fuel Vapors

Warning about severe injury or death from explosive fuel vapors. Use extreme care.

Noise and Electrical Safety

Electrical Shock and Voltage Hazards

Warnings about severe injury or death from hazardous voltage and moving parts.

Equipment Handling and Temperature Safety

Hot Parts Warnings

Warnings of severe injury or death from hot coolant, steam, engine, and exhaust parts.

Moving Parts Safety

Voltage and Rotor Hazards

Warning of severe injury or death from hazardous voltage and moving rotor.

Rotating Parts Hazards

Warning of severe injury or death from rotating parts. Operate with guards.

Section 1. Specifications

General Specifications - 1-Phase Models

Detailed specifications including dimensions, weight, and fuel consumption for 1-phase models.

General Specifications - 3-Phase Models

Generator Ratings - 1-Phase Models

Generator Ratings - 3-Phase Models

Engine Specifications - 1-Phase Models

Engine Specifications - 3-Phase Models

Section 2. Operation

Prestart Checklist

Essential checks to perform before each startup for continued satisfactory operation.

Starting Procedures

Generator Starting Sequence

Steps for starting the generator using controller or remote switch.

Circuit Protection and Safety Shutdowns

Circuit Breakers and Fuses

Explanation of AC breakers, DC breaker, voltage regulator, and battery charging fuses.

Engine Safety Shutdown Switches

Details on low oil pressure, high temperature, and overspeed shutdown conditions.

Section 3. Scheduled Maintenance

General Maintenance Precautions

General safety and handling advice before performing maintenance.

Service Schedule

Fuel System Maintenance

Schedule of checks and replacements for the fuel system.

Lubrication System Maintenance

Schedule of checks and replacements for the lubrication system.

Cooling System Maintenance

Schedule of checks and replacements for the cooling system.

Service Schedule (Continued)

Lubrication System Details

Oil Specifications and Check

Details on selecting engine oil and how to check the oil level.

Engine Oil Change Procedure

Engine Oil Filter Change

Fuel System Maintenance

Fuel Filter Service

Procedure for cleaning or replacing the fuel filter element.

Bleeding the Fuel System

Air Intake Silencer/Cleaner Service

Turbocharger Inspection

Mixing Elbow Service

Governor Operation and Adjustment

Cooling System Procedures

Seawater Pump and Siphon Break Service

Seawater Pump Service

Information on the belt-driven seawater pump and its service.

Siphon Break Function Check

Procedure to ensure the siphon break is functioning correctly.

Belt Tension Adjustment

Seawater Pump Belt Tension

Steps to check and adjust the seawater pump belt tension.

Alternator and Water Pump Belt Tension

Battery Maintenance and Safety

Checking Battery Specific Gravity

Storage Procedure

Section 4. Troubleshooting

Electrical System Troubleshooting

Generator Troubleshooting

Section 5. Wiring Diagrams

Section 6. Installation

Location Considerations

Ventilation Requirements

Fuel System Installation

Cooling System Components

Closed/Heat Exchanger Cooling System

Exhaust Systems Installation

Electrical System Installation

Utility Backfeed Precautions

Warning about hazardous backfeed voltage and proper connection methods.

Battery Installation

Section 7. Installation Drawings

Appendix A. Generator Selection and Wattage

Related product manuals