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Kohler 48RCLB/C

Kohler 48RCLB/C
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Residential/Light Commercial Generator Sets
Model:
48RCLB/C
60RCLA/B
Controller:
RDC2
TP-7102 9/21d
Operation
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Kohler 48RCLB/C Specifications

General IconGeneral
Model48RCLB/C
CategoryPortable Generator
Fuel TypeGasoline
Run Time at 50% Load (Hours)9.5 Hours
Starting SystemElectric
Warranty3-Year Limited

Summary

Safety Precautions and Instructions

Accidental Starting Safety

Procedures to prevent unintended generator set startup and associated hazards.

Battery Safety Precautions

Precautions for handling batteries, acid, and gases.

Fuel System Safety

Warnings related to flammable fuels and vapors.

Exhaust System and Carbon Monoxide Safety

Dangers of carbon monoxide and exhaust system maintenance.

Hazardous Noise and Voltage Hazards

Risks from noise, electrical hazards, and moving parts.

Heavy Equipment and Hot Parts Safety

Precautions for lifting, hot engine parts, and exhaust systems.

Introduction

Nameplate Information

Location and importance of the generator set nameplate for identification.

Service Assistance

Contacting Kohler Support

Information on how to get professional advice and service.

Section 1 Service Views

Generator Set Component Identification

Visual diagrams identifying key components of the generator set.

Section 2 Generator Set Operation

Operating Area Requirements

Guidelines for safe placement and ventilation of the generator set.

Prestart Checklist

Essential checks before operating the generator set.

Generator Set Operation Modes

Instructions for local, automatic, and remote starting/stopping.

Generator Set Exercise Procedures

Setting up and performing generator set exercise cycles.

Fault Conditions and Messages

Understanding and responding to generator set warnings and shutdowns.

ATS Control Sequence and Time Delays

How the automatic transfer switch operates and its timing.

Section 3 RDC2 Controller Operation

RDC2 Controller User Interface

Description of the controller keypad, display, and indicator LEDs.

Controller Display Modes

How the LCD shows status and diagnostic information.

Changing Controller Settings

Procedure for adjusting date, time, and controller parameters.

Controller Menu Navigation

Overview of the controller's menu structure and navigation.

Networking and Communication Settings

Configuring network and RBUS communication for remote devices.

Section 4 Accessories

Battery Heaters

Function of battery heater kits for cold climates.

Block Heaters

Function and installation of engine block heaters.

Emergency Stop Kits

How to use emergency stop switches for immediate shutdown.

OnCue Plus Generator Management System

Features and usage of the remote monitoring and control system.

Load Management Devices

How load management systems control electrical loads.

Programmable Interface Module (PIM)

Functionality and connection of the PIM for custom inputs/outputs.

Section 5 Scheduled Maintenance

General Maintenance Safety

Critical safety precautions before performing maintenance.

Service Schedule Overview

Table outlining maintenance tasks and intervals.

Lubrication System Maintenance

Procedures for checking, adding, and changing engine oil and filter.

Air Cleaner Maintenance

Procedure for inspecting, cleaning, or replacing the air cleaner element.

Exhaust System Inspection

Steps for inspecting the exhaust system for leaks and corrosion.

Cooling System Maintenance

Procedures for checking, filling, draining, and flushing the cooling system.

Spark Plug Service

Steps for checking, gapping, and replacing spark plugs.

Battery Maintenance

Procedures for checking electrolyte level and specific gravity.

Section 6 Troubleshooting

General Troubleshooting Approach

Guide to diagnosing and correcting common generator set problems.

Troubleshooting Charts

Tables providing common problems, causes, and corrective actions.

Controller Troubleshooting

Specific troubleshooting steps for the RDC2 controller.

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