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Kohler 48RCLB

Kohler 48RCLB
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Residential/Light Commercial Generator Sets
Model:
48RCLB
60RCLA
Controller:
RDC2
TP-7102 3/20c
Operation

Table of Contents

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Kohler 48RCLB Specifications

General IconGeneral
BrandKohler
Model48RCLB
CategoryPortable Generator
LanguageEnglish

Summary

Product Identification Information

Generator, Controller, and Engine Identification

Record key identification numbers from the generator set, controller, and engine for service.

Safety Precautions and Instructions

General Safety Warnings and Definitions

Essential safety instructions, including DANGER, WARNING, CAUTION, and NOTICE definitions.

Electrical, Fuel, Exhaust, and Mechanical Hazards

Risks related to high voltage, moving parts, fuel, exhaust (CO), and engine backfire.

Battery and Hot Part Safety

Precautions for battery handling and avoiding burns from hot engine components.

Introduction and Related Information

Manual Overview, Nameplate, and Literature

Introduces the manual, explains the nameplate, and lists related documents for further reference.

Service Assistance

Obtaining Support and Contact Information

Contact information and resources for obtaining technical assistance and service for Kohler products.

Section 1 Service Views

Generator Set Component Identification

Diagrams illustrating service locations of generator set components and cooling system details.

Section 2 Generator Set Operation

2.1 Operating Area

Recommended clearance and safety zones for generator set operation to prevent hazards.

2.2 Prestart Checklist

Essential checks to perform before starting the generator set to ensure safe operation.

2.3 Exercising the Generator Set

Procedure and importance of regularly exercising the generator set for optimal condition.

2.4 Generator Set Operation Modes

Covers local, automatic, remote start/stop, crank, cooldown operations.

2.5 Exercise Procedures and Settings

Details on exercise modes, scheduling, and troubleshooting for generator set exercise.

2.6 Faults and Event Log

Information on warnings, shutdowns, ATS errors, and how to view the event log.

2.7 Model RXT Transfer Switch Operation

Explains the sequence of operation, source availability, and time delays for the Model RXT transfer switch.

Section 3 RDC2 Controller Operation

3.1 Controller Interface and Indicators

Details the RDC2 controller's keypad, display, and LED indicators for operation and status.

3.2 Controller Power, Battery, and Settings

Information on controller power, battery charging, and changing settings.

3.3 Controller Menus and Navigation

Guides through navigating the RDC2 controller menus, including main, overview, and metering menus.

3.4 System Information and Metering

Accessing generator set info, run time, engine metering, and generator metering.

3.5 System Settings and ATS Configuration

Configuring Genset System, ATS Status, ATS Configuration, Date/Time, and Networking.

3.6 Advanced Controller Features

Covers networking status, configuration, RBUS info, remote devices, PIM status, and load control.

Section 4 Scheduled Maintenance

4.1 General Maintenance Safety

Essential safety precautions to be followed during all maintenance procedures.

4.2 Service Schedule Overview

Lists recommended maintenance intervals and procedures for the generator set.

4.3 Lubrication System Maintenance

Covers oil specifications, checking, adding, and changing oil and filter.

4.4 Air Cleaner Service

Procedure for inspecting, cleaning, and replacing the air cleaner element.

4.5 Exhaust System Inspection

Details exhaust system inspection points and carbon monoxide hazard warnings.

4.6 Cooling System Maintenance

Procedures for checking, filling, inspecting, and draining the cooling system.

4.7 Spark Plug Service

Steps for servicing spark plugs, including inspection, gap adjustment, and replacement.

4.8 Battery Maintenance

Instructions for battery care, checking electrolyte level, and specific gravity.

4.9 Storage Procedure

Step-by-step guide for properly storing the generator set for extended periods.

Section 5 Troubleshooting

5.1 Introduction, Ports, Faults, and Protection

Guidance on diagnosing problems, using the USB port, understanding faults, and circuit protection.

5.5 Generator Set Troubleshooting

Details common generator set problems, their causes, and corrective actions.

5.6 Controller Troubleshooting

Specific troubleshooting guide for common issues encountered with the RDC2 controller.

Appendix A Abbreviations

Glossary of Technical Abbreviations

A comprehensive list of abbreviations used throughout the manual for technical terms.

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