EasyManua.ls Logo

Kohler 48RCLC

Kohler 48RCLC
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Models:
48RCLC
60RCLB
Controller:
RDC2
Residential/Light Commercial Generator Set
TP-7203 4/23b
Installation
Question and Answer IconNeed help?

Do you have a question about the Kohler 48RCLC and is the answer not in the manual?

Kohler 48RCLC Specifications

General IconGeneral
BrandKohler
Model48RCLC
CategoryPortable Generator
LanguageEnglish

Summary

Safety Precautions and Instructions

General Safety Warnings

Details DANGER, WARNING, CAUTION, and NOTICE classifications.

Accidental Starting Prevention

Procedures to prevent accidental generator startup during maintenance.

Battery Handling and Safety

Covers hazards of sulfuric acid, explosion, and proper cleanup.

Engine Fire and Exhaust Gas Hazards

Addresses risks of flash fires and carbon monoxide poisoning.

Fuel System and Noise Hazards

Information on explosive fuel vapors and hazardous noise levels.

Electrical Voltage and Moving Part Hazards

Warnings about hazardous voltage, moving parts, and electrical backfeed.

Heavy Equipment and Hot Part Safety

Precautions for lifting, hot components, and fluids.

Introduction

Manual Scope and Recommendations

Outlines the manual's purpose, content, and Kohler's installation advice.

Warranty Registration and Unlock Code

Information on registering the generator and obtaining controller unlock codes.

List of Related Materials

Related Literature and Part Numbers

Lists available documentation and their corresponding part numbers.

Service Assistance

How to Obtain Technical Support

Provides contact methods for service and support from Kohler.

Section 1. Lifting and Location

1.1 Introduction to Installation

Overview of installation procedures and requirements.

1.2 Lifting the Generator Set

Safe procedures and precautions for lifting the generator unit.

1.3.1 Location Factors

Criteria for selecting a safe and appropriate installation site.

1.3.2 Mounting Surface Requirements

Details on proper mounting surfaces and pad preparation.

1.3.3 Vibration Isolation

Information on generator set vibration isolators and connection methods.

1.3.4 Site Preparation Steps

Steps for preparing the installation site, including clearing and pad construction.

1.3.5 Mounting the Generator Set

Procedure for physically placing and securing the generator.

Section 2. Electrical System

2.1 Electrical Connections

Guidelines for making electrical connections, including wire selection.

2.2 Terminal Connector Torque

Specified torque values for various terminal connectors.

2.3 Ground and Neutral Connections

Proper methods for grounding the generator and neutral connections.

2.4 Battery Chargers

Information on the built-in and AC-powered battery chargers.

2.5 Power Supply Requirements

Details on the power source needed for the generator and accessories.

2.6 Connect AC and DC Wiring

Instructions for wiring AC and DC circuits to the generator.

2.7 Automatic Transfer Switch Connection

Procedures for connecting the generator to an automatic transfer switch.

Engine Start Connection for Other Transfer Switches

Connecting remote start/stop switches to the generator.

2.8 Communication Cable Specifications

Guidelines for selecting communication cables and their lengths.

2.9 Accessory Module RBUS Communication Connections

Wiring details for RBUS communication with accessories.

2.10 Other Accessories

Brief mention of additional optional accessories available.

2.11 Engine Starting Battery Installation

Steps for connecting and installing the engine starting battery.

Section 3. Fuel System

3.1 Fuel Lines and Piping

Requirements and guidelines for fuel line installation and sizing.

3.2 Gas Regulators

Explanation of primary and secondary gas regulators' functions.

3.3 Install and Connect Fuel Supply

Procedures for connecting the fuel supply to the generator.

3.4 Auto Dual Fuel Changeover Connections

Operation and reset procedure for dual fuel systems.

3.5 Fuel Conversion Procedures

Steps to reconfigure the generator for different fuel types.

Section 4. Cooling System

Cooling System Components and Operation

Description of cooling system parts and how to add coolant.

Section 5. Prestart Check and Test

5.1 Prestart Installation Checklist

A comprehensive list of checks before initial generator startup.

5.2 Set Exerciser Configuration

Instructions for scheduling automatic generator exercises.

5.3 Operation Test Procedure

Steps for performing the initial operational test of the generator.

5.4 OnCue Plus Generator Management System

Overview of the remote monitoring and control system.

Section 6. Accessories

6.1 Accessory Installation Overview

General guidelines for installing factory- or loose-shipped accessories.

6.2 Battery Heaters

Details on battery heater kits for cold climate operation.

6.3 Block Heaters

Information on block heater kits for cold temperature applications.

6.4 Emergency Stop Kits

Installation and function of emergency stop switches.

6.5 Load Management System

How the load management system prioritizes and controls loads.

Power Relay Module

Description of the 50-amp power relay module for load management.

6.6 OnCue Plus Wireless Kit

Details on the wireless kit for remote generator management.

6.7.1 PIM to Generator Set Connections

Connection details for the Programmable Interface Module (PIM).

6.7.2 PIM Inputs and Outputs

Configuration of PIM inputs and outputs for system integration.

Section 7. Generator Reconnection

7.1 Voltage Reconnection Overview

General procedures and precautions for changing voltage configurations.

7.2 Four-Lead (Single-Phase) Generator Sets

Information on the reconnectability of single-phase models.

7.3 12-Lead (Three-Phase) Generator Sets

Procedures for reconnecting three-phase generator sets for different voltages.

7.4 Changing System Settings

How to adjust generator system settings via the RDC2 controller.

7.5 Voltage Calibration

Importance and procedure for accurate voltage calibration.

7.5.1 RDC2 Controller Keypad Calibration

Step-by-step guide to calibrating voltage using the controller keypad.

7.5.2 Calibration Using SiteTech Software

Procedure for calibrating voltage using Kohler SiteTech software.

Section 8. Diagrams and Drawings

Dimension Drawing References

Lists dimension drawings and their corresponding page numbers.

Wiring Diagram References

Lists wiring diagrams and their corresponding page numbers.

Abbreviations

Glossary of Technical Terms

Definitions of abbreviations and acronyms used in the manual.

Related product manuals