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Kohler 5EOZ

Kohler 5EOZ
80 pages
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Marine Generator Sets
Models:
5EOZ
8EOZ
9EOZ
10EOZ
4EFOZ
6.5EFOZ
8EFOZ
9EFOZ
TP-6053 7/04a
Service

Table of Contents

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Kohler 5EOZ Specifications

General IconGeneral
Voltage120/240 V
Fuel TypeGasoline
Rated Watts5000 W
Fuel Tank Capacity4.5 gallons
Outlet Types120/240 V 30 A Outlet
Noise Level68 dB at 23 feet

Summary

Safety Precautions and Instructions

Accidental Starting and Battery Safety

Precautions against unintended starting and hazards associated with batteries.

Engine Fire, Exhaust, and Fuel System Hazards

Risks from fire, exhaust fumes (carbon monoxide), and fuel vapors.

Noise, Voltage, and Electrical Safety

Dangers of hazardous noise, voltage, electrical shock, and proper grounding.

Hot Parts and Moving Parts Safety

Precautions for handling hot components and avoiding injury from moving parts.

Introduction and Service Assistance

Manual Overview and Purpose

Description of the manual's scope, purpose, and product information.

Obtaining Service and Support

Contact information for Kohler service assistance and distributors worldwide.

Section 1 Specifications

General Model and Engine Information

Details on generator set models and their corresponding engines.

Service Views and Component Identification

Visual identification of generator set components and their locations.

Engine and Generator Specifications

Technical data and performance parameters for the generator engines and generator.

Section 2 Scheduled Maintenance

General Maintenance Safety and Lubrication System

Safety guidelines for maintenance and procedures for the lubrication system.

Battery Maintenance and Generator Storage

Guidelines for battery maintenance and preparing the generator for storage.

Section 3 Intake and Exhaust System

Air Intake SilencerFilter and Exhaust System Service

Service procedures for air intake filter and inspection of exhaust system components.

Mixing Elbow Maintenance

Cleaning and inspection of the exhaust mixing elbow for buildup.

Section 4 Fuel System

Fuel System Overview, Specifications, and Filter Replacement

Information on fuel system, fuel type, filter replacement, and bleeding procedures.

Fuel Solenoid, Fuel Pump, and Governor Service

Testing and service procedures for fuel solenoid, pump, and governor adjustment.

Section 5 Cooling System

Cooling System Components and General Checks

Identification of cooling system parts and general safety checks.

Exhaust Manifold, Coolant, and Flush Procedures

Exhaust manifold details, coolant levels, and system flush procedures.

Impeller, Pressure Cap, Belt Tension, and Siphon Break Service

Maintenance for seawater pump impeller, pressure cap, belt tension, and siphon break.

Anticorrosion Zinc Anode Service

Procedure for checking and replacing the anticorrosion zinc anode.

Section 6 Controller Troubleshooting

General Troubleshooting, Sequence of Operation, and Safety Switches

Using controller LEDs, sequence understanding, and safety shutdown switches.

Controller Circuit Board Testing and Troubleshooting Flowcharts

Methods for testing circuit board components and diagnostic flowcharts.

Section 7 Generator Troubleshooting

General Troubleshooting and Excitation Tests

Initial checks, fuse testing, and separate excitation procedure for output issues.

Voltage Regulator, Exciter, Rectifier, Rotor, and Stator Testing

Procedures for testing voltage regulator, exciter, rectifier, rotor, and stator for faults.

Section 9 Generator Disassembly and Reassembly

Disassembly Procedures

Steps for safely taking apart the generator set components.

Reassembly Procedures

Guidelines for correctly reassembling the generator set after service.

Section 10 Voltage Reconnection and Wiring Diagrams

Voltage Reconnection and Configuration

Instructions for changing the generator set's voltage configuration.

Wiring Diagrams and Transfer Switch Operation

Schematic, point-to-point diagrams, and transfer switch operation.

Appendices

Reference Information: Abbreviations, Hardware, and Torque Specs

Appendices covering abbreviations, hardware guidelines, torque specs, and identification.

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