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8EFOZ
Kohler 8EFOZ User Manual
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E
2000
and
2004
by
Kohler
Co.
All
rights
reserved.
TP-6053
7/04a
KOHLER
CO.
Kohler,
Wisconsin
53044
Phone
920-565-3381,
Fax
920-459-1646
For
the
nearest
sales/service
outlet
in
the
US
and
Canada,
phone
1-800-544-2444
KohlerPowerSystems.com
Kohler
Power
Systems
Asia
Pacific
Headquarters
7
Jurong
Pier
Road
Singapore
619159
Phone
(65)6264-6422,
Fax
(65)6264-6455
79
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
11
Section 1 Specifications
13
General
13
Service Views
14
Engine
17
Generator
18
Section 2 Scheduled Maintenance
19
General
19
Lubrication System
19
Battery
20
Generator Storage
21
Section 3 Intake and Exhaust System
23
Air Intake Silencer/Filter
23
Exhaust System
23
Mixing Elbow
23
Section 4 Fuel System
25
General
25
Fuel Specifications
25
Fuel Filter
25
Bleed the Fuel System
26
Fuel Solenoid
27
Fuel Pump
28
Governor
29
Section 5 Cooling System
31
General
31
Water-Cooled Exhaust Manifold
32
Closed Heat Exchanger
32
Fill Check and Coolant
32
Flush and Clean Cooling System
32
Pressure Cap
33
Impeller Inspection and Replacement
33
Belt Tension
34
Siphon Break
35
Anticorrosion Zinc Anode
36
Section 6 Controller Troubleshooting
37
General
37
Controller Sequence of Operation
37
Start
37
Run
37
Stop
38
Engine Safety Shutdown Switches
38
Low Oil Pressure (LOP) Shutdown
38
High Water Temperature and High Exhaust Temperature Shutdown Switch
38
Controller Circuit Board
39
Troubleshooting
40
Section 7 Generator Troubleshooting
45
General
45
General Troubleshooting
45
Separate Excitation
46
Powerboost IIIE Voltage Regulators
46
Voltage Regulator Test
47
Voltage Regulator Adjustment
47
Exciter Field
48
Exciter Armature
49
Rectifier Module
50
Rotor
50
Stator
51
Section 8 Component Troubleshooting
53
General
53
Remote Panels (Optional)
55
Section 9 Generator Disassembly/Reassembly
57
Disassembly
57
Reassembly
59
Section 10 Voltage Reconnection and Wiring Diagrams
63
Voltage Reconnection
63
120-Volt Configurations
63
Configurations
64
240-Volt Configurations
64
Marine Manual (Ship-To-Shore) Transfer Switch
65
Wiring Diagram, Schematic
66
Wiring Diagram, Point-To-Point
67
Remote Start Panel
68
Remote Start and 2-Meter Panel
68
Remote Start and 4-Meter Panel
69
Appendix A Abbreviations
71
Appendix B Common Hardware Application Guidelines
73
Appendix C General Torque Specifications
74
Appendix D Common Hardware Identification
75
Appendix E Common Hardware List
76
4
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Kohler 8EFOZ Specifications
General
Brand
Kohler
Model
8EFOZ
Category
Marine Equipment
Language
English
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