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Kohler 70EFOZ User Manual

Kohler 70EFOZ
68 pages
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Marine Generator Sets
TP-6109 6/03c
Operation
Models:
33EFOZ/40EOZ
40EFOZ/50EOZ
55EFOZ/65EOZ
70EFOZ/80EOZ
80EFOZ/99EOZ
100EFOZ/125EOZ
125EFOZ/150EOZ

Other manuals for Kohler 70EFOZ

Questions and Answers:

Kohler 70EFOZ Specifications

General IconGeneral
BrandKohler
Model70EFOZ
CategoryMarine Equipment
LanguageEnglish

Summary

Product Identification Information

Generator Set Identification Details

Record generator set model, spec, serial, and accessory details.

Engine Identification Details

Record engine manufacturer, model, and serial numbers.

Safety Precautions and Instructions

Accidental Starting and Battery Safety

Covers risks of accidental startup, battery acid, and explosive gases.

Engine Backfire, Fire, and Exhaust System Safety

Warns about fuel system fires, backfires, and carbon monoxide risks.

Fuel, Noise, and Electrical Shock Safety

Addresses fuel vapors, noise, and electrical shock hazards.

Electrical Load, Welding, and Hot Part Safety

Covers safety for electrical loads, welding, and hot components.

Moving Parts and Airborne Particle Safety

Warns about injury risks from moving components and airborne particles.

Hardware, ESD, and Maintenance Safety Notices

Advises on hardware, ESD, fuse replacement, and saltwater damage prevention.

Introduction

Service Assistance Information

Maintenance and Service Parts/Related Literature

Generator Set Maintenance Parts

Identifies maintenance parts and service recommendations for generator sets.

Related Literature and Manuals

Lists available literature such as installation and service manuals for generator sets.

Section 1 Specifications

1.1 Specification Introduction

Explains how specification sheets provide generator and engine data.

1.2 Generator Specifications Overview

Details the alternator, PMG excitation system, and voltage regulator operation.

1.3 Service Views and Component Identification

Illustrates and labels key service points on the generator set.

1.4 Generator System Components

Describes kits and components like annunciator, safeguard breaker, and run relay.

Section 2 Operation

2.1 Prestart Checklist Procedures

Lists essential checks and inspections to perform before generator set startup.

2.2 Marine Inspection Recommendations

Advises on seasonal inspections, recommending Coast Guard Auxiliary involvement.

2.3 Angular Operation Limits

Shows angular operation limits for generator set units.

2.4 European Union Operation Requirements

Notes compliance requirements for operation in European Union member countries.

2.5 Generator Set Exercising Procedure

Provides instructions for weekly operation and inspection of the generator set.

2.6 Decision-Maker™ 3+ Controller Operation

Details the operation of the Decision-Maker 3+ controller with prime power mode.

2.6.1 Controls and Indicators Guide

Describes the various controls and indicators on the Decision-Maker 3+ controller.

2.6.2 Fuses and Terminal Strips

Explains the fuses and terminal strips on the Decision-Maker 3+ controller circuit board.

2.6.3 Auxiliary Fault Lamp Conditions Explained

Defines possible auxiliary fault lamp conditions and their meanings.

2.6.4 Starting the Generator Set

Outlines procedures for local and automatic starting of the generator set.

2.6.5 Stopping the Generator Set

Provides procedures for normal and emergency stopping of the generator set.

2.6.6 Prime Power Mode Operation

Explains how to enable and use the prime power mode for reduced battery drain.

2.6.7 Fault Shutdown Conditions

Lists automatic shutdown conditions for the generator set and their causes.

2.6.8 Controller Resetting Procedure (Post-Shutdown)

Details the steps to restart the generator set after a fault shutdown.

2.6.9 Emergency Stop Switch Reset

Explains how to reset the emergency stop switch and restart the generator set.

2.7 Expanded Decision-Maker™ 1 Controller

Details the operation of the Expanded Decision-Maker 1 controller.

2.7.1 Controls and Indicators

Describes the controls and indicators for the Expanded Decision-Maker 1 controller.

2.7.2 Starting the Generator Set

Outlines procedures for starting the generator set with the Expanded controller.

2.7.3 Stopping the Generator Set

Provides procedures for stopping the generator set with the Expanded controller.

2.7.4 Fault Shutdowns

Lists automatic shutdown conditions for the Expanded controller.

2.7.5 Controller Resetting Procedure (Post-Shutdown)

Details restarting the generator set after a fault shutdown with the Expanded controller.

2.8 Standard Decision-Maker™ 1 Controller

Details the operation of the Standard Decision-Maker 1 controller.

2.8.1 Controls and Indicators

Describes the controls and indicators for the Standard Decision-Maker 1 controller.

2.8.2 Starting the Generator Set

Outlines procedures for starting the generator set with the Standard controller.

2.8.3 Stopping the Generator Set

Provides procedures for stopping the generator set with the Standard controller.

2.8.4 Fault Shutdowns

Lists automatic shutdown conditions for the Standard controller.

2.8.5 Controller Resetting Procedure (Post-Shutdown)

Details restarting the generator set after a fault shutdown with the Standard controller.

Section 3 Scheduled Maintenance

3.1 General Maintenance Practices

Covers general safety and maintenance practices for the generator set.

3.2 Generator Set Service Schedule

Provides a schedule for routine maintenance tasks based on operating hours.

3.3 Cooling System Maintenance

Details cooling system maintenance procedures.

3.3.1 Siphon Break Inspection Procedure

Details the procedure for inspecting the siphon break to prevent seawater entry.

3.3.2 Impeller Inspection and Replacement

Guides on checking and replacing the seawater pump impeller.

3.4 Exhaust System Inspection

Outlines points to inspect in the exhaust system for leaks, corrosion, and blockages.

3.5 Generator Set Storage Procedure

Provides procedures for preparing the generator set for storage.

3.5.1 Lubricating System Storage Prep

Details steps to prepare the lubricating system for long-term storage.

3.5.2 Cooling System Storage Prep

Outlines steps to prepare the cooling system for long-term storage.

3.5.3 Fuel System Storage Prep

Details steps to prepare the fuel system for long-term storage.

3.5.4 Exterior Storage Preparation

Guides on cleaning and protecting the generator set exterior during storage.

3.5.5 Battery Storage Instructions

Provides instructions for storing the battery after other storage procedures.

Section 4 Troubleshooting Guide

Section 5 Wiring Diagrams

Appendix A Abbreviations List

Appendix B Operating Hour Service Log

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