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Kohler 10EG User Manual

Kohler 10EG
52 pages
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Marine Generator Sets
Models:
10EG
13EG
15EG
13EGZ
15EGZ
TP-6323 3/06b
Operation

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Kohler 10EG Specifications

General IconGeneral
BrandKohler
Model10EG
CategoryMarine Equipment
LanguageEnglish

Summary

Operation

Marine Generator Sets

Overview of marine generator set operation and models.

Product Identification Information

Generator Set Identification Numbers

Recording identification numbers from the generator set nameplate.

Engine Identification

Recording identification information from the engine nameplate.

Safety Precautions and Instructions

Accidental Starting Safety

Safety procedures to prevent accidental generator set starting.

Battery Handling and Safety

Warnings and procedures for handling batteries safely.

Engine Fire and Combustible Material Hazards

Hazards associated with engine backfire, flash fires, and combustible materials.

Engine Fluids and Chemical Safety

Safe handling and disposal of engine fluids and chemicals.

Exhaust System and Carbon Monoxide Safety

Warnings and precautions related to exhaust systems and carbon monoxide.

Fuel System Safety and Vapor Hazards

Precautions for handling fuels and preventing explosions.

Noise, Electrical Shock, and Hot Part Hazards

Safety measures for noise, electrical shock, and hot components.

Hazardous Voltage and Grounding

Precautions for working with hazardous voltage and proper grounding.

Moving Parts and Operational Safety

Warnings about moving parts and risks during operation.

Important Maintenance Notices

Notices regarding hardware, saltwater damage, and fuse replacement.

Introduction

Service Assistance Contact Information

Contact details for professional advice and service.

Maintenance and Service Parts

Maintenance and Service Parts List

List of common maintenance and service parts for the generator set.

Related Literature Identification

Identification of available literature for generator set installation and operation.

Section 1 Service Views

Generator Set Service Views Diagram

Illustrated view of generator set components and their locations.

Section 2 Operation

Prestart Checklist

Essential checks before starting the generator set.

Marine Inspection Recommendations

Recommendations for vessel and generator set inspection.

Angular Operation Limits

Specifications for generator set operation at different angles.

Advanced Digital Control (ADC) Operation

Detailed operation of the ADC 2100 controller.

Starting the Generator Set

Procedures for starting the generator set locally or automatically.

Stopping the Generator Set

Procedures for stopping the generator set locally or automatically.

Fault Shutdowns and Error Codes

Explanation of fault conditions and corresponding codes.

Controller Reset Procedure

Procedure to reset the controller after a fault shutdown.

Circuit Protection Overview

Information on circuit breakers and fuses for protection.

Fuse Identification and Function

Details on each fuse, its rating, and protected component.

Section 3 Scheduled Maintenance

General Maintenance Guidelines

General safety and maintenance practices for the generator set.

Service Schedule and Intervals

Intervals and tasks for scheduled generator set maintenance.

Lubrication System Maintenance

Oil Specifications and Checks

Guidelines for oil type, level checks, and additions.

Oil and Filter Change Procedures

Steps for changing engine oil and oil filter.

Fuel System Specifications and Maintenance

Backfire Flame Arrestor Maintenance

Exhaust System Inspection

Cooling System Maintenance

Closed Heat Exchanger Operation

Explanation of the closed cooling system and heat exchanger.

Coolant Level Check and Refill

Procedures for checking and refilling engine coolant.

Pressure Cap and Seawater Pump Service

Siphon Break Inspection Procedure

Anticorrosion Zinc Anode Replacement

Seawater Outlet Check and Clearing

Ignition System Maintenance

Spark Plug Service Procedure

Steps for servicing spark plugs, including inspection and gap adjustment.

Battery Care and Maintenance

Belt Check and Replacement

Generator Storage Procedure

Section 4 Troubleshooting

Troubleshooting Reference Chart

A chart listing common problems, causes, and recommended actions.

Electrical System Troubleshooting

Diagnosing and resolving issues within the generator's electrical system.

Engine Troubleshooting

Identifying and rectifying engine-related problems.

Fuel and Lube System Troubleshooting

Diagnosing issues with the fuel and lubrication systems.

Section 5 Wiring Diagrams

Electrical Safety and Grounding Precautions

Safety precautions for electrical work and grounding procedures.

Generator Wiring Diagram (Sheet 1)

Detailed wiring diagram for the generator set, sheet 1.

Generator Wiring Diagram (Sheet 2)

Detailed wiring diagram for the generator set, sheet 2.

Schematic Diagram (Sheet 1)

Schematic representation of the generator set's electrical system, sheet 1.

Schematic Diagram (Sheet 2)

Schematic representation of the generator set's electrical system, sheet 2.

Accessory Wiring Diagram

Wiring diagrams for optional accessories like digital gauges.

Appendix A Abbreviations

Common Abbreviations Used

List of abbreviations and their meanings found in the manual.

Appendix B Operating Hour Service Log

Service Log Template

A log for recording generator set operating hours and service dates.

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