Kohler GM93516-KP1 - User Manual

TT-1675 5/16
INSTALLATION INSTRUCTIONS
Original Issue Date: 5/16
Model: 200EOZDJ/175EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM93516-KP1 and
UMS Sound Shield Kit GM95427-KP1
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
WARNING
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the c raft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.

Kohler GM93516-KP1 Specifications

General

Brand	Kohler
Model	GM93516-KP1
Category	Marine Equipment
Language	English

Summary

Introduction to Sound Shield Installation

Sound Shield Operation Purpose

Explains the purpose of the sound shield in marine applications and the need to follow procedures.

Critical Safety Precautions

Fire Hazard Warning

Warns about fire hazards near fuels or the fuel system, advising against smoking or sparks.

Accidental Generator Start Warning

Advises disconnecting battery cables before working on the generator set to prevent accidental starting.

Carbon Monoxide Danger Warning

Warns about carbon monoxide poisoning from exhaust, emphasizing leakproof systems and proper venting.

Generator Set Preparation for Installation

Safely Remove Generator from Service

Steps to safely take the generator set out of operation before installation begins.

Disconnecting Controller Electrical Leads

Details disconnecting P1, P2, P3, P4, and other external leads from the controller.

Sound Shield Framework Assembly

Mounting Sound Shield Bases

Instructions for positioning and securing the sound shield bases to the generator's skid.

Assembling Sound Shield Framework Structure

Details on assembling the framework using rails and brackets.

Bulkhead and Rail Installation

Corner Extrusion Bracket Mounting

Steps for installing corner extrusion mounting brackets to connect rails to the base.

Extrusion Bracket Mounting Steps

Steps for installing extrusion mounting brackets to connect rails to the base.

Foam Insulation and Sealing

Foam;Seal Installation for Standard Kit

Guidance on applying foam and seal to the bulkhead for the standard sound shield kit.

Foam Application for UMS Kit

Guidance on applying foam pieces for UMS sound shield kits using adhesive.

Connecting System Lines

Fuel Line Connections

Instructions for connecting the fuel-inlet and fuel-return lines to the engine.

Seawater Hose Connection

Instructions for connecting the seawater hose to the engine's seawater inlet.

Bulkhead Connection Panel Installation

Internal and Top Rail Bracket Installation

Steps for positioning and securing various rails and brackets to the sound shield frame.

Final Structural Component Installation

Corner Foam Installation (Standard Kit)

Instructions for positioning and installing corner foam pieces for the standard sound shield kit.

Corner Foam Installation (UMS Kit)

Instructions for preparing surfaces and installing corner foam for UMS sound shield kits.

Installing Covers and Roofs

Roof Installation Procedures

Steps for positioning and securing the alternator and engine roofs to the sound enclosure.

Final Panel Installation and Restoration

Restoring Generator Set to Service

Final steps to reconnect components and return the generator set to operational status.