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Kohler 9-11EKOZD User Manual

Kohler 9-11EKOZD
80 pages
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Marine Generator Sets
Models:
6EKOD
9--11EKOZD
5EFKOD
7--9EFKOZD
TP-6772 2/14b
Operation

Table of Contents

Other manuals for Kohler 9-11EKOZD

Questions and Answers:

Kohler 9-11EKOZD Specifications

General IconGeneral
BrandKohler
Model9-11EKOZD
CategoryMarine Equipment
LanguageEnglish

Summary

Operation

Marine Generator Sets

Specifies the generator sets are for marine applications.

Models

Lists the generator set model numbers covered by the manual.

Product Identification Information

Generator Set Identification Numbers

Area for recording specific generator set identification numbers.

Engine Identification

Area for recording specific engine identification numbers.

Safety Precautions and Instructions

Accidental Starting

Details hazards and preventative measures for accidental generator set starting.

Engine Backfire/Flash Fire

Warns about fire risks related to fuel and engine operation.

Exhaust System

Highlights the danger of carbon monoxide from exhaust systems.

Fuel System

Alerts to fire and explosion risks associated with fuel vapors.

Hazardous Noise

Warns of potential hearing damage from generator noise.

Hazardous Voltage/Moving Parts

Covers severe injury risks from electrical hazards and moving components.

Hot Parts

Warns users about the danger of burns from hot engine components.

Introduction

Service Assistance

Offers contact information and resources for technical support and service.

Maintenance and Service Parts/Related Literature

Maintenance and Service Parts

Identifies specific parts required for maintenance and service.

List of Related Literature

Catalogues available literature such as manuals and spec sheets.

Section 1 Service Views

Figure 1-1 Service Views-Typical

Diagram showing typical service points and components on the generator set.

Figure 1-2 Sound Shield Roof Removal

Provides instructions for removing the sound shield roof for maintenance access.

Section 2 Operation

2.1 Prestart Checklist

Essential checks to perform before starting the generator set.

2.2 Marine Inspection

Recommends vessel and exhaust system inspections at the start of the boating season.

2.3 Angular Operation

Specifies the limits for permissible angular operation of the generator.

2.4 Operation in European Union Member Countries

Notes specific regulations and approvals for operation within the EU.

2.5 Load Profile

Advises on maintaining load profiles to prevent engine "wet stacking".

2.6 Advanced Digital Control Ild Operation

Explains the user interface and operation of the Advanced Digital Control.

2.6.1 Controls and Indicators

Describes the function of the controller's display, buttons, and LED status indicator.

2.6.2 Starting the Generator Set

Step-by-step guide for starting the generator set, including safety notes.

2.6.3 Stopping the Generator Set

Procedures for safely stopping the generator set.

2.6.4 Fault Shutdowns and Warnings

Explains how the controller detects, displays, and responds to faults.

2.6.5 Digital Display

Describes the 12-character, 2-line alpha-numeric display for generator data.

2.6.6 Controller Fault Diagnostics

Provides descriptions of system events, their types, and display messages.

2.6.7 Communication Port

Details the USB communication ports for PC and mass-storage devices.

2.6.8 Fuses

Identifies the location and purpose of the generator set fuses.

2.7 Controller Logic Specifications

Covers specifications for inhibit and time delays on fault shutdowns and warnings.

2.7.1 Fault Shutdown and Warning Specifications

Lists fault shutdown and warning specifications with associated time delays.

2.7.2 Controller Resetting (Following System Fault Shutdown)

Procedure for resetting the generator set controller after a fault shutdown.

2.7.3 Voltage Regulator and Calibration Specifications

Explains the internal voltage regulation function and calibration requirements.

2.7.4 Voltage Regulator Adjustments

Details adjustments for voltage regulator settings like voltage, frequency, and gain.

2.7.5 System Fault Warning Lamp with Digital Displays

Describes warning conditions indicated by the system fault lamp and digital display.

2.7.6 System Fault Shutdown Lamp with Digital Displays

Describes shutdown conditions indicated by the system fault lamp and digital display.

2.7.7 Status and Notice Digital Displays

Explains status and notice messages displayed on the digital interface.

2.8 Menu Displays

Introduces the menu structure and navigation for the controller's digital display.

2.9 Monitoring and Programming Setup

Details methods for monitoring and programming the generator set controller via display or PC.

2.9.1 PC Communications

Explains how to communicate with the controller using USB and PC software.

2.10 Reviewing Menu Displays

Guides users on navigating and understanding controller menu data for monitoring and adjustments.

2.10.1 Error Messages

Lists potential error messages encountered during controller operations.

2.10.2 Overview

Displays basic generator set information and status, with auto-scrolling or fixed views.

2.10.3 Engine Metering

Displays engine operating data such as speed, oil pressure, and coolant temperature.

2.10.4 Generator Metering (and Calibration)

Displays generator output voltage and frequency, with calibration procedures.

2.10.5 GenSet Information

Shows factory-entered generator set and controller identification details.

2.10.6 GenSet Run Time

Records total run time, number of starts, and energy generated.

2.10.7 GenSet System

Displays configurable system settings like frequency, battery voltage, and measurement units.

2.10.8 Voltage Regulator

Details voltage regulator adjustment, volt/Hz, gain, and stability settings.

2.10.9 Event Log

Allows review of up to 1000 stored system events, including faults and warnings.

2.10.10 Prime Menu

Initiates the electric fuel pump to prime the fuel system.

2.10.11 Volt Select

Allows changing controller voltage settings, requiring output lead reconnection.

2.10.12 USB Flowchart

Illustrates the procedure for saving parameters and loading software via USB.

Section 3 Scheduled Maintenance

General Maintenance

Covers general maintenance practices, safety warnings, and notices.

Service Schedule—6-11EKOD/EKOZD & 5-9EFKOD/EFKOZD Models

Provides a detailed service schedule based on operating intervals and models.

Lubrication System

Details oil specifications, checking, and changing procedures for the lubrication system.

Fuel System

Covers fuel specifications, filter replacement, and system bleeding procedures.

Exhaust System

Provides inspection points for the exhaust system, focusing on leaks and CO hazards.

Cooling System

Explains procedures for checking, filling, flushing, and cleaning the cooling system.

Seawater Pump

Details inspection and replacement procedures for the seawater pump impeller.

Siphon Break

Explains the function and inspection of the siphon break system.

Anticorrosion Zinc Anode

Describes the replacement procedure for the anticorrosion zinc anode.

Belt Tension

Covers checking and adjusting belt tension for the seawater pump.

Battery

Refers to battery manufacturer's instructions for care and maintenance.

Generator Storage Procedure

Provides a procedure for storing the generator set for extended periods.

Section 4 Troubleshooting

Fault Codes

Explains how fault codes displayed by the controller aid in troubleshooting.

Controller

Lists common controller-related troubleshooting symptoms and recommended actions.

Cooling System

Lists common cooling system troubleshooting symptoms and recommended actions.

Engine

Lists common engine troubleshooting symptoms and recommended actions.

Electrical System (DC circuits)

Lists DC electrical system troubleshooting symptoms and recommended actions.

Fuel System

Lists common fuel system troubleshooting symptoms and recommended actions.

Generator

Lists common generator troubleshooting symptoms and recommended actions.

Lube System

Lists common lubrication system troubleshooting symptoms and recommended actions.

Section 5 Wiring Diagrams

Wiring Diagram Reference

Provides a reference to the point-to-point and schematic wiring diagrams.

Figure 5-3 Wiring Diagram, Point-to-Point

Shows the point-to-point wiring diagram for the generator set.

Figure 5-4 Wiring Diagram, Schematic

Displays the schematic wiring diagram for the generator set.

Figure 5-5 Isolated Ground Wiring Diagram, Point-to-Point

Illustrates the point-to-point wiring for isolated ground units.

Figure 5-6 Isolated Ground Wiring Diagram, Schematic

Provides the schematic wiring diagram for isolated ground units.

Figure 5-7 Accessory Interconnection Drawing

Details accessory interconnection wiring for various options.

Appendix A Abbreviations

Abbreviations

Lists abbreviations used throughout the manual for clarity.

Appendix B Operating Hour Service Log

Operating Hour Service Log

Provides a log for recording generator set operating hours and service dates.

Appendix C Voltage Regulator Definitions and Adjustments

Definitions

Defines terms related to voltage regulator functions and adjustments.

Underfrequency Unloading

Explains the function of underfrequency unloading for system response.

Underfrequency Unload Slope

Describes how voltage reduction is determined during underfrequency conditions.

Frequency Setpoint or Cut-In Point

Defines the frequency threshold for initiating underfrequency unloading.

Three-Phase Sensing

Explains how voltage regulators sense three-phase output.

Adjustment and Setting Specifications

Details specifications for adjusting voltage regulator settings.

Voltage Adjust

Explains how to enter and adjust the desired generator set output voltage.

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