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Kohler 55EFOZ - User Manual

Kohler 55EFOZ
68 pages
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Marine Generator Sets
TP-6109 6/03c
Operation
Models:
33EFOZ/40EOZ
40EFOZ/50EOZ
55EFOZ/65EOZ
70EFOZ/80EOZ
80EFOZ/99EOZ
100EFOZ/125EOZ
125EFOZ/150EOZ

Table of Contents

Other manuals for Kohler 55EFOZ

Questions and Answers:

Kohler 55EFOZ Specifications

General IconGeneral
BrandKohler
Model55EFOZ
CategoryMarine Equipment
LanguageEnglish

Summary

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

1.1 Introduction

Overview of specification sheets for generator and engine information.

1.2 Specifications

Details the alternator, PMG excitation system, and voltage regulator.

1.3 Service Views

Illustrates and labels key components of the generator set.

1.4 Remote Annunciator Kit

Explains the function of a remote annunciator for monitoring generator set status.

1.5 Safeguard Breaker

Describes the safeguard breaker's role in sensing output current and protecting the AC voltage regulator.

1.6 Line Circuit Breaker

Details the line circuit breaker's function in interrupting generator output during overloads.

1.7 Run Relay Kit

Explains the run relay kit's contacts for controlling auxiliary devices during operation.

Section 2 Operation

2.1 Prestart Checklist

Lists essential checks and inspections to perform before or at each generator set startup.

2.2 Marine Inspection

Recommends vessel inspections, especially the exhaust system, by authorized personnel.

2.3 Angular Operation

Shows angular operation limits for units covered in the manual.

2.4 Operation in European Union Member Countries

Notes specific regulations for operation within EU countries regarding noise emissions.

2.5 Exercising the Generator Set

Provides instructions for operating the generator set under load weekly for an hour.

2.6 Decision-Maker 3+, 16-Light Microprocessor Controller Operation

Details operation for the Decision-Maker 3+ controller, including prime power mode.

2.6.1 Controls and Indicators

Describes the controls and indicators found on the Decision-Maker 3+ controller.

2.6.2 Fuses and Terminal Strips

Explains the fuses and terminal strips on the Decision-Maker 3+ controller circuit board.

2.6.3 Auxiliary Fault Lamp Conditions

Defines possible auxiliary fault lamp conditions and their meanings.

2.6.4 Starting the Generator Set

Outlines local and automatic starting procedures for the generator set.

2.6.5 Stopping the Generator Set

Provides procedures for normal and emergency stopping of the generator set.

2.6.6 Prime Power Mode Operation

Explains how to enable and use the prime power mode for reduced battery drain.

2.6.7 Fault Shutdowns

Lists fault conditions that automatically shut down the generator set.

2.6.8 Controller Resetting Procedure (Following Fault Shutdown)

Details the procedure to restart the generator set after a fault shutdown.

2.6.9 Resetting the Emergency Stop Switch

Provides steps to restart the generator set after an emergency stop shutdown.

2.7 Expanded Decision-Maker 1 Controller Operation

Covers operation for the Expanded Decision-Maker 1 controller, including controls and indicators.

2.7.1 Controls and Indicators

Describes the controls and indicators on the Expanded Decision-Maker 1 controller.

2.7.2 Starting the Generator Set

Explains starting procedures for the Expanded Decision-Maker 1 controller.

2.7.3 Stopping the Generator Set

Details how to stop the generator set using the Expanded Decision-Maker 1 controller.

2.7.4 Fault Shutdowns

Lists fault conditions that cause shutdown for the Expanded Decision-Maker 1 controller.

2.7.5 Controller Resetting Procedure (Following Fault Shutdown)

Outlines the procedure to restart after a fault shutdown with the Expanded Decision-Maker 1 controller.

2.8 Standard Decision-Maker 1 Controller Operation

Covers operation for the Standard Decision-Maker 1 controller, including controls and indicators.

2.8.1 Controls and Indicators

Describes the controls and indicators on the Standard Decision-Maker 1 controller.

2.8.2 Starting the Generator Set

Explains starting procedures for the Standard Decision-Maker 1 controller.

2.8.3 Stopping the Generator Set

Details how to stop the generator set using the Standard Decision-Maker 1 controller.

2.8.4 Fault Shutdowns

Lists fault conditions that cause shutdown for the Standard Decision-Maker 1 controller.

2.8.5 Controller Resetting Procedure (Following Fault Shutdown)

Outlines the procedure to restart after a fault shutdown with the Standard Decision-Maker 1 controller.

Section 3 Scheduled Maintenance

3.1 General Maintenance

Covers general safety precautions and practices for maintaining the generator set.

3.2 Generator Set Service Schedule

Provides a schedule for routine maintenance tasks based on operating hours or time intervals.

3.3 Cooling System

Details maintenance procedures for the generator set's cooling system.

Siphon Break Inspection

Describes how to inspect the siphon break to prevent seawater entry.

3.3.2 Impeller Inspection and Replacement Procedure

Explains how to inspect and replace the seawater pump impeller.

3.4 Exhaust System

Outlines inspection points for the exhaust system, including leak checks.

Inspection Points

Lists specific components of the exhaust system to inspect for cracks, leaks, and corrosion.

3.5 Storage Procedure

Provides steps for preparing the generator set for storage lasting three months or longer.

3.5.1 Lubricating System

Details how to prepare the engine lubricating system for storage.

3.5.2 Cooling System

Outlines steps for preparing the cooling system for storage.

3.5.3 Fuel System

Provides instructions for preparing the fuel system for storage.

3.5.4 Exterior

Describes how to prepare the exterior of the generator set for storage.

3.5.5 Battery

Explains how to store the generator set battery properly.

Section 5 Wiring Diagrams

Appendix A Abbreviations

Appendix B Operating Hour Service Log

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