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Kohler 5-10EKD - User Manual

Kohler 5-10EKD
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TT-1715 2/17
INSTALLATION INSTRUCTIONS
Original Issue Date: 2/17
Model: 5--10EKD/4--8EFKD, 6EKOD/5EFKOD, 9--11EKOZD/7--9EFKOZD
Market: Marine
Subject: Two-Inch (NMEA 2000) Digital Gauge Kit GM96999-KP1
Introduction
The remote two-inch digital gauge has controls that
allow starting, stopping, resetting select faults, and
monitoring of generator set functions The two-inch
remote digital gauge can be used with the marine
generator models/controllers shown in Figure 1. See
Figure 2 for the remote digital gauge.
Model Controller Kit Number
5--10EKD
4--8EFKD
ADC II
GM96999-KP1
6EKOD
5EFKOD
ADC IId
9--11EKOZD
7 --9EFKOZD
Figure 1 Kit Number for Model with Controller Type
1
2
3
1. START (up) arrow button
2. MODE button
3. STOP (down) arrow button
4. LCD display
4
Figure 2 Gauge Pushbuttons
The gauge communicates with the generator set
model(s) listed above. A 12-pin customer-interface
connector allows connection from the gauge to the
generator set.
Note: Read the entire installation procedure including
safety precautions before beginning installation.
Perform the steps in the order shown.
The current software versions are located in TechTools
on the Kohler Power Resource Center. Access the
TechTools site to update the controller software to the
versionindicatedinFigure3.
Model Controller Software Version
5--10EKD
4--8EFKD
ADC II 1.8.4
6EKOD
5EFKOD
ADC IId 4.4.0
9--11EKOZD
7 --9EFKOZD
Figure 3 Controller Software Updates
Safety Precautions
Observe the following safety precautions while installing
and operating the gauge.
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first. Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.

Questions and Answers

  • M
    mikecarsonSep 14, 2025
    How to bleed the diesel fuel system in Kohler Inverter?
    • E
      ekellySep 14, 2025
      If there is air in the fuel system of your diesel Kohler Inverter, bleed the diesel fuel system to remove the air.
  • R
    Ronald ReyesAug 25, 2025
    What to do if the battery is weak in Kohler Inverter?
    • E
      Eric MitchellAug 25, 2025
      If the battery of your Kohler Inverter is weak or dead, recharge or replace it. Refer to the spec sheet for the recommended battery CCA rating.
  • J
    John BerryAug 25, 2025
    What to do if Kohler Inverter shows low oil pressure shutdown?
    • R
      Rick EllisAug 26, 2025
      If your Kohler Inverter experiences a low oil pressure shutdown, replace the low oil pressure switch. Also, check the engine for any potential damage.
  • P
    Paul SuttonNov 27, 2025
    Why does my Kohler 5-10EKD Marine Equipment generator stop suddenly?
    • E
      Eric AyersNov 27, 2025
      If your Kohler Marine Equipment generator stops suddenly, check the controller’s display for a fault shutdown code and correct the fault, then reset the controller. Also, check the fuel supply, fuel lines, and fuel filter for any blockages. Replace the controller fuse (F2) and check the wiring to the controller. Replace the auxiliary winding fuse (F1); if it blows again, test the generator components. If the engine is hot, check the air intake, fuel, oil level, and air inlet/outlet. For low oil pressure, attempt startup; if the unit shuts down and displays 'Oil Pres Low Shutdwn', remove the lead from the LOP sender and reset the controller. A successful restart indicates a faulty LOP shutdown sender. Reduce the electrical load if the engine is overloaded. Check connections at the P2 plug a...
  • S
    Samantha PattonSep 15, 2025
    What to do if fuel injectors are faulty in Kohler Inverter?
    • M
      Mark OlsonSep 15, 2025
      If the fuel or fuel injectors are dirty or faulty in your diesel Kohler Inverter, clean, test, and/or replace the inoperative fuel injector.
  • B
    Barbara TaylorSep 23, 2025
    What to do if there is a controller fault in Kohler Inverter?
    • Z
      zthompsonSep 23, 2025
      If the controller of your Kohler Inverter has a fault, troubleshoot the controller.
  • J
    Joel ReillySep 7, 2025
    How to reduce noisy operation in my Kohler 5-10EKD?
    • C
      conradjosephSep 7, 2025
      If your Kohler Marine Equipment generator is operating with noisy operation, check the exhaust system for leaks and replace as necessary. Retighten screws and replace rivets on any loose or vibrating sheet metal or housing.
  • K
    kelly13Sep 8, 2025
    What to do if the AC output circuit breaker is open in Kohler Inverter?
    • A
      Aaron ConwaySep 8, 2025
      If the AC output circuit breaker is open in your Kohler Inverter, reset the breaker. Then, check for AC voltage on the generator side of the circuit breaker.
  • C
    christine38Sep 23, 2025
    What to do if the low oil pressure switch is inoperative in Kohler Inverter?
    • R
      Roy MyersSep 23, 2025
      If the low oil pressure switch is inoperative in your Kohler Inverter, replace the low oil pressure switch. Check the engine for damage.
  • L
    Leah WilliamsAug 31, 2025
    How to troubleshoot erratic operation of my Kohler 5-10EKD Marine Equipment?
    • B
      bjonesSep 1, 2025
      If your Kohler Marine Equipment operates erratically, adjust the governor stability. Clean the cylinder head to address potential carbon buildup in the engine. Check cylinder pressures with a leakdown test and inspect the valves and valve seats to ensure the engine valves are seating correctly.

Kohler 5-10EKD Specifications

General IconGeneral
AC Voltage120/240V
Fuel TypeDiesel
Starting TypeElectric
Frequency60 Hz
Engine4-cycle
Rated Speed1800 RPM
Power Output5 kW
Alternator TypeBrushless
PhaseSingle
Cooling SystemLiquid-cooled
Starter TypeElectric

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