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Kohler 33EFOZ - User Manual

Kohler 33EFOZ
68 pages
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Marine Generator Sets
TP-6109 6/03c
Operation
Models:
33EFOZ/40EOZ
40EFOZ/50EOZ
55EFOZ/65EOZ
70EFOZ/80EOZ
80EFOZ/99EOZ
100EFOZ/125EOZ
125EFOZ/150EOZ

Table of Contents

Other manuals for Kohler 33EFOZ

Questions and Answers:

Kohler 33EFOZ Specifications

General IconGeneral
BrandKohler
Model33EFOZ
CategoryMarine Equipment
LanguageEnglish

Summary

Product Identification Information

California Proposition 65 Warning

Specific warning about chemicals known to cause cancer or birth defects.

Safety Precautions and Instructions

Accidental Starting and Battery Safety

Precautions against accidental startup and hazards associated with batteries.

Fire, Exhaust, and Fuel System Hazards

Warnings regarding fire risks, exhaust system safety, and fuel handling.

Electrical, Noise, and General Hazards

Safety advice on electrical shock, noise, and general operating hazards.

Maintenance and Operating Safety

Safety measures for servicing, welding, hot parts, and moving components.

Particle, Hardware, and General Notices

Precautions for airborne particles, hardware, and various operational notices.

Introduction

Manual Purpose and Usage

Explains the manual's purpose, model coverage, and proper usage.

Equipment Service Requirements

Emphasizes the importance of regular inspection and authorized service for safe operation.

Service Assistance

Contacting Kohler Support

Provides contact information for regional support offices worldwide.

Maintenance and Service Parts

Service Parts Identification

Identifies common maintenance and service parts for generator sets.

Related Literature

Generator Set Literature Availability

Lists available literature such as installation and service manuals for generator sets.

Section 1 Specifications

Specification Sheet Information

Guides on using specification sheets and other manuals for detailed generator data.

Alternator and Excitation System

Details the 4-pole, brushless PMG alternator and SCR excitation system.

Generator Set Service Views

Provides a diagram identifying key service points on a typical generator set.

Remote Annunciator Kit

Explains the function of a remote annunciator for monitoring generator status.

Safeguard Breaker Function

Describes the safeguard breaker's role in sensing output current and protecting the AC voltage regulator.

Line Circuit Breaker Operation

Details the line circuit breaker's function in interrupting generator output during overloads or short circuits.

Run Relay Kit Purpose

Explains the run relay kit's use for controlling various generator set operations.

Section 2 Operation

Prestart Checklist

Lists essential checks and inspections before starting the generator set.

Marine Inspection and Angular Operation

Suggests seasonal inspection and specifies acceptable angular operating limits.

European Union Operation Compliance

Addresses compliance with EU directive for below-deck operation.

Generator Set Exercising Procedure

Outlines the weekly procedure for operating the generator set under load.

Decision-Maker 3+ Controller Operation

Covers operation details for the Decision-Makerâ„¢ 3+ controller.

Detailed Controller Controls and Indicators

Provides a detailed description of each control and indicator on the controller.

Controller Fuses and Terminal Strips

Describes the fuses and terminal strips on the controller circuit board.

Auxiliary Fault Lamp Conditions Explained

Details the conditions that trigger auxiliary fault lamp indications.

Generator Set Starting Procedures

Explains local and automatic starting methods, including crank mode selection.

Generator Set Stopping Procedures

Details normal and emergency stopping procedures for the generator set.

Prime Power Mode Configuration

Instructions for enabling and disabling the prime power mode for reduced battery drain.

Generator Set Fault Shutdowns

Lists fault conditions that cause automatic generator set shutdown.

Controller Resetting After Fault Shutdown

Step-by-step guide to restarting the generator set after a fault shutdown.

Emergency Stop Switch Reset Procedure

Instructions for resetting the emergency stop switch and restarting the generator.

Expanded Decision-Maker 1 Controller Operation

Covers operation details for the Expanded Decision-Makerâ„¢ 1 controller.

Expanded Controller Indicators and Controls

Identifies and explains the indicators and controls for the expanded controller.

Starting and Stopping Expanded Controller Set

Describes starting and stopping procedures for the generator set with the expanded controller.

Expanded Controller Fault Shutdowns and Resetting

Lists fault conditions and steps to restart after shutdown for the expanded controller.

Standard Decision-Maker 1 Controller Operation

Covers operation details for the Standard Decision-Makerâ„¢ 1 controller.

Standard Controller Controls and Indicators

Identifies and explains the controls and indicators for the standard controller.

Starting and Stopping Standard Controller Set

Describes starting and stopping procedures for the generator set with the standard controller.

Standard Controller Fault Shutdowns and Resetting

Lists fault conditions and steps to restart after shutdown for the standard controller.

Section 3 Scheduled Maintenance

General Maintenance Safety Precautions

Safety warnings for general maintenance tasks like accidental starting and hot parts.

Generator Set Service Schedule

Provides a schedule for routine maintenance tasks based on operating hours or time intervals.

3.3 Cooling System

Covers cooling system maintenance, including coolant levels and siphon break inspection.

Seawater Pump Impeller Maintenance

Step-by-step guide for inspecting and replacing the seawater pump impeller.

3.4 Exhaust System

Details exhaust system inspection points for cracks, leaks, and corrosion.

3.5 Storage Procedure

Covers procedures for preparing the generator set for long-term storage.

Engine System Storage Preparation

Steps for preparing lubricating, cooling, and fuel systems for long-term storage.

Exterior and Battery Storage

Procedures for preparing the exterior and storing the battery for long-term generator set storage.

Section 4 Troubleshooting

Troubleshooting Reference Chart and Notices

Provides a chart of common faults, causes, actions, and important notices.

Troubleshooting Controller and Cooling System Issues

Addresses common problems related to the controller and cooling system components.

Troubleshooting Electrical and Engine Issues

Covers common electrical faults and engine-related problems like overheating.

Troubleshooting Fuel System and Generator Issues

Details common fuel system faults and generator-specific issues like voltage and overspeed.

Troubleshooting Lube System Issues

Addresses issues related to the lube system, such as low oil pressure and incorrect oil type.

Section 5 Wiring Diagrams

Wiring Diagram Safety Precautions

Safety warnings related to accidental starting, electrical hazards, and short circuits during wiring work.

Standard Controller Wiring Diagram

Schematic showing wiring connections for the Decision-Makerâ„¢ 1 Standard controller.

Standard Controller Remote Panel Wiring

Wiring diagram for remote panel options with the Decision-Makerâ„¢ 1 Standard controller.

Standard Controller Remote Panel Connections

Details wiring connections for various remote panel configurations with the Standard controller.

Expanded Controller Wiring Diagram

Schematic showing wiring connections for the Decision-Makerâ„¢ 1 Expanded controller.

Expanded Controller Remote Panel Wiring

Wiring diagram for remote panel options with the Decision-Makerâ„¢ 1 Expanded controller.

Expanded Controller Remote Panel Connections

Details wiring connections for remote panel configurations with the Expanded controller.

Decision-Maker 3+ Controller Wiring Diagram

Schematic showing wiring connections for the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Panel Wiring

Wiring diagram for remote panel options with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Panel Connections

Details wiring connections for remote panel configurations with the 3+ controller.

3+ Controller Remote Annunciator Wiring

Wiring diagram for remote annunciator options with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Annunciator Connections

Details wiring connections for remote annunciator options with the 3+ controller.

Decision-Maker 3+ Controller Schematic

Detailed schematic diagram for the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Panel Wiring Layout

Layout for remote panel wiring with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Panel Wiring Options

Options for remote panel wiring with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Panel Wiring Details

Detailed wiring information for remote panel options with the 3+ controller.

3+ Controller Remote Panel Connections Guide

Guide for connecting remote panels with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Annunciator Wiring Layout

Layout for remote annunciator wiring with the Decision-Makerâ„¢ 3+ controller.

3+ Controller Remote Annunciator Connections

Details wiring connections for remote annunciator options with the 3+ controller.

Controller TB1 Terminal Strip Details

Explains the purpose and connections of the controller TB1 terminal strip.

Controller TB2 Terminal Strip Details

Explains the purpose and connections of the controller TB2 terminal strip.

Appendix A Abbreviations

Technical Abbreviations Glossary

A list of abbreviations used throughout the manual with their definitions.

Appendix B Operating Hour Service Log

Service Log for Recording Maintenance

A log to record operating hours and dates of performed services for tracking maintenance.

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