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Kohler 8EOZ

Kohler 8EOZ
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Marine Generator Sets
Models:
5EOZ
8EOZ
9EOZ
10EOZ
4EFOZ
6.5EFOZ
8EFOZ
9EFOZ
TP-6053 7/04a
Service

Table of Contents

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Kohler 8EOZ Specifications

General IconGeneral
BrandKohler
Model8EOZ
CategoryPortable Generator
LanguageEnglish

Summary

Safety Precautions and Instructions

Critical Safety Warnings

Covers accidental starting, battery hazards like sulfuric acid, and general warnings.

System and Operational Hazards

Details fire, fuel, exhaust, noise, voltage, hot parts, and moving parts hazards.

Important Notices

Includes notices on voltage reconnection, hardware, fuse replacement, and saltwater damage.

Introduction

Service Assistance

Provides contact information and resources for professional advice and service.

Section 1 Specifications

General and Service Views

Overview of the generator sets and identification of components.

Engine and Generator Details

Provides specifications for engine models and generator electrical data.

Section 2 Scheduled Maintenance

General Maintenance and Lubrication

Covers general maintenance procedures and engine lubrication system.

Battery Care and Generator Storage

Details battery maintenance and procedures for generator storage.

Section 3 Intake and Exhaust System

Air Intake SilencerFilter

Procedure for cleaning or replacing the air intake silencer element.

Exhaust System and Mixing Elbow

Inspection and maintenance of the exhaust system and mixing elbow.

Section 4 Fuel System

Fuel Filter and System Bleeding

Procedures for replacing the fuel filter and bleeding air from the fuel system.

Fuel Solenoid, Pump, and Governor

Details on fuel solenoid, fuel pump testing, and governor adjustment.

Section 5 Cooling System

System Overview and Maintenance

Describes cooling system components and general maintenance.

Component Checks and Replacements

Covers pressure cap, impeller, belt tension, siphon break, and zinc anode.

Section 6 Controller Troubleshooting

General and Sequence of Operation

Covers controller general information and sequence of operation.

Safety Shutdowns and Circuit Board Tests

Details engine safety shutdown switches and circuit board component tests.

Troubleshooting Flowcharts

Provides flowcharts for diagnosing controller and generator set issues.

Section 7 Generator Troubleshooting

General Troubleshooting and Procedures

Outlines general troubleshooting steps and safety precautions.

Voltage Regulator and Exciter System Tests

Covers testing the voltage regulator, exciter field, and armature.

Generator Component Tests

Details testing procedures for the rectifier module, rotor, and stator.

Section 10 Voltage Reconnection and Wiring Diagrams

Voltage Reconnection Configurations

Illustrates proper reconnection of 4-lead generator sets for various voltages.

Transfer Switch and Wiring Diagrams

Shows marine transfer switch diagrams and schematic wiring diagrams.

Remote Start Panel Wiring

Provides wiring diagrams for remote start panels.

Appendix A Abbreviations

Appendix B Common Hardware Application Guidelines

Appendix C General Torque Specifications

Appendix D Common Hardware Identification

Appendix E Common Hardware List

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