EasyManua.ls Logo

Kohler CH940-CH1000

Kohler CH940-CH1000
65 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
CH940-CH1000
Service Manual
KohlerEngines.com
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.
62 690 01 Rev. C 1
2 Safety
3 Maintenance
5 Speci cations
13 Tools and Aids
16 Troubleshooting
20 Air Cleaner/Intake
21 Fuel System and Governor
28 Lubrication System
30 Electrical System
46 Disassembly
55 Reassembly

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kohler CH940-CH1000 and is the answer not in the manual?

Kohler CH940-CH1000 Specifications

General IconGeneral
BrandKohler
ModelCH940-CH1000
CategoryEngine
LanguageEnglish

Summary

Safety

Safety Precautions

General safety warnings and precautions for operating the engine.

Maintenance

Maintenance Schedule

Schedule for routine maintenance tasks based on operating hours.

RepairsService Parts

Information on obtaining authorized service and replacement parts.

Oil Recommendations

Guidelines for selecting the correct engine oil based on temperature.

Storage

Procedure for storing the engine for two months or longer.

Specifications

Engine Dimensions

Diagrams and measurements of the engine with different air cleaners.

Engine Identification Numbers

Information on identifying engine model, specification, and serial numbers.

General Specifications

Key technical specifications like bore, stroke, displacement, and oil capacity.

Torques

Torque values for engine components and fasteners.

Wear Limits

Specifications for acceptable wear on engine components.

General Torque Values

English Fastener Torque Recommendations

Torque values for English fasteners assembled into cast iron or steel.

Metric Fastener Torque Recommendations

Torque values for metric fasteners based on property class.

Tools and Aids

Specialized Tools

Descriptions and part numbers for various specialized tools for engine maintenance.

Tool Fabrication Guides

Instructions for fabricating flywheel and rocker arm/crankshaft tools.

Troubleshooting

Troubleshooting Guide

Guide to identifying and resolving common engine operational issues.

Engine Starting Problems

Potential causes and checks for engines that won't start, start hard, or won't crank.

Engine Running Problems

Potential causes and checks for engines that stall, run rough, overheat, or knock.

Basic Engine Tests

Procedures for performing basic engine diagnostic tests.

Cylinder Leakdown Test

Procedure and expected results for performing a cylinder leakdown test.

Air CleanerIntake System

Air Cleaner Service

Information on servicing and maintaining low-profile and heavy-duty air cleaner systems.

Breather Tube and Air Cooling

Notes on breather tube connection and air cooling safety.

Fuel System and Governor

Carburetor Service and Adjustment

Detailed steps for servicing and adjusting the carburetor.

Fuel System Components and Tests

Overview of fuel system components, recommendations, and diagnostic tests.

Governor System Operation and Adjustment

Explanation of governor operation and adjustment procedures.

Lubrication System

Oil Level and Change Procedures

Procedures for checking oil level and changing oil and filter.

Oil Cooler and Oil Sentry

Procedures for servicing the oil cooler and testing the oil pressure switch.

Electrical System

Spark Plugs and Ignition Systems

Information on spark plugs, battery, and ignition systems.

Ignition System Troubleshooting

Troubleshooting guides for CD and DSAI ignition systems.

Charging System Operation and Troubleshooting

Overview and troubleshooting of the battery charging system.

Electric Starting Motor Service

Procedures for starting motor precautions, removal, installation, and troubleshooting.

Wiring Diagrams

Electrical wiring diagrams for various ignition and charging systems.

Disassembly

Air Cleaner Component Removal

Diagrams and procedures for removing air cleaner components.

Major Component Removal

Step-by-step procedures for removing major engine components like carburetor and starter.

Internal Engine Component Disassembly

Procedures for disassembling cylinder heads, pistons, rods, and crankshaft.

Honing and Piston Clearance Measurement

Procedures for honing cylinder bores and measuring piston clearance.

Reassembly

General Reassembly Procedures

General notes and precautions for engine reassembly.

Component Installation Procedures

Procedures for installing crankshaft, camshaft, connecting rods, and pistons.

Engine Assembly and Final Checks

Steps for assembling cylinder heads, valve covers, and final engine checks.

Carburetor and Governor Installation

Procedures for installing the carburetor and adjusting the governor.

Final Assembly and Testing

Steps for installing oil filter, adding oil, connecting leads, and testing the engine.

Related product manuals