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Kohler Command Pro ECV870

Kohler Command Pro ECV870
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ECV850, ECV860, ECV870, ECV880
Service Manual
KohlerEngines.com
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.
19 690 01 Rev. -- 1
2 Safety
3 Maintenance
5 Speci cations
16 Tools and Aids
19 Troubleshooting
23 Air Cleaner/Intake
24 Electronic Fuel Injection (EFI) System
49 Governor System
59 Lubrication System
61 Electrical System
66 Starter System
70 Disassembly/Inspection and Service
88 Reassembly

Table of Contents

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Kohler Command Pro ECV870 Specifications

General IconGeneral
BrandKohler
ModelCommand Pro ECV870
CategoryEngine
LanguageEnglish

Summary

Safety

Maintenance

MAINTENANCE SCHEDULE

Provides a schedule for routine engine maintenance tasks based on operating hours or time intervals.

Specifications

Engine Dimensions-Flywheel Side

Detailed measurements and diagrams of engine dimensions from the flywheel side.

Engine Dimensions-Oil Filter Side

Detailed measurements and diagrams of engine dimensions from the oil filter side.

ENGINE IDENTIFICATION NUMBERS

Information on identifying engine models, specifications, and serial numbers for repair and ordering.

TORQUE SPECIFICATIONS

Lists torque values for various fasteners and components for proper assembly and safety.

Tools and Aids

TOOLS

Lists specialized tools required for engine service, including part numbers and sources.

AIDS

Provides a list of lubricants, greases, and sealants recommended for engine service.

Troubleshooting

TROUBLESHOOTING GUIDE

General guide to diagnosing and resolving common engine problems based on symptoms.

Engine Cranks But Will Not Start

Lists potential causes and checks for when the engine cranks but fails to start.

Engine Overheats

Identifies common causes and solutions for engine overheating issues.

Air CleanerIntake

AIR CLEANER

Details on the air cleaner system, its components, and maintenance procedures.

EFI SYSTEM

Typical electronic fuel injection (EFI) system and related components

Overview of EFI system components, including fuel delivery, ECU, and sensors.

Crankshaft Position Sensor

Details on testing, troubleshooting, and replacing the crankshaft position sensor.

Diagnostic Fault Code Summary

Lists fault codes, their descriptions, and potential causes for EFI system errors.

Governor System

ELECTRONIC GOVERNOR

Explanation of the electronic governor system, its components, and operation.

Governor Adjustments

Procedures for adjusting the governor system to ensure proper speed control.

Lubrication System

CHECK OIL LEVEL

Instructions for checking and maintaining the engine's oil level.

CHANGE OIL AND FILTER

Steps for performing an engine oil and filter change.

Electrical System

SPARK PLUGS

Information on spark plug inspection, service, and troubleshooting.

BATTERY

Details on battery recommendations, maintenance, and testing for engine starting.

BATTERY CHARGING SYSTEM

Explanation of the charging system, components, and testing procedures.

Starter System

Troubleshooting-Starting Diffi culties

Lists common starting problems and their possible causes and conclusions.

SOLENOID SHIFT STARTERS

Description of solenoid shift starter operation and components.

DisassemblyInspection and Service

External Engine Components

Diagram and list of external engine components for disassembly and inspection.

Remove Breather Assembly

Step-by-step instructions for removing the breather assembly and its components.

Cylinder Head Components

Diagram and list of components related to the cylinder head for disassembly.

Valve Guides

Procedures for checking and servicing valve guides for wear or damage.

Reassembly

Install Connecting Rods with Pistons and Rings

Detailed steps for installing connecting rods, pistons, and rings, including lubrication and torque.

Install Cylinder Heads

Instructions for installing cylinder heads, including gasket placement, screw torque, and sequence.

Install FlywheelFan

Procedures for installing the flywheel and fan assembly, including key and screw torque.

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