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Kohler Courage SV710 User Manual

Kohler Courage SV710
84 pages
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Service Manual
SV710-SV740
SV810-SV840
2 Safety
3 Maintenance
5 Speci cations
14 Tools and Aids
17 Troubleshooting
21 Air Cleaner/Intake
22 Fuel System
30 Governor System
31 Lubrication System
33 Electrical System
45 Starter System
51 Emission Compliant Systems
54 Disassembly/Inspection and Service
68 Reassembly
132 690 01 Rev. G KohlerEngines.com
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.

Table of Contents

Questions and Answers:

Kohler Courage SV710 Specifications

General IconGeneral
Compression Ratio8.5:1
Cooling SystemAir-cooled
Fuel SystemCarburetor
Displacement725 cc
Fuel TypeUnleaded Gasoline
Ignition SystemElectronic
StarterElectric
Weight85 lbs

Summary

Safety

Safety Precautions and Warnings

Covers essential safety warnings, cautions, and precautions for engine operation and maintenance.

Maintenance

Maintenance Schedule

Outlines required maintenance tasks based on operating hours and conditions.

Specifications

Torque Specifications

Provides torque values for fastening components during assembly and repair.

Troubleshooting

Troubleshooting Guide

Lists common engine problems and their potential causes for diagnosis.

Compression and Leakdown Tests

Explains how to perform compression and cylinder leakdown tests for engine diagnosis.

Fuel System

Fuel Pump and Fuel System Tests

Covers fuel pump function, replacement, and diagnostic tests for the fuel system.

Carburetor Adjustments

Details adjustments for low idle speed, governed idle speed, and high speed settings.

Governor System

Governor Operation and Adjustments

Explains governor function, components, adjustments, and initial setup procedures.

Lubrication System

Oil Level Check and Oil Change

Details the procedures for checking engine oil level and performing an oil and filter change.

Electrical System

Spark Plugs

Covers spark plug inspection, service, gap adjustment, and torque specifications.

Electrical System Testing

Outlines methods for testing ignition systems, including spark tests and troubleshooting.

Battery Charging System Components and Testing

Explains charging system components and outlines testing procedures for stator and rectifier-regulator.

Starter System

Troubleshooting Starting Difficulties

Lists common starting issues and their potential causes for diagnosis and resolution.

Solenoid Tests

Explains how to perform actuation and continuity tests on the starter solenoid.

Disassembly/Inspection and Service

Cylinder Head Removal

Instructions for removing spark plugs, valve covers, and cylinder heads from the engine.

Oil Pan, Governor, and Oil Pump Service

Details the disassembly, inspection, and reassembly of the oil pan, governor assembly, and oil pump.

Connecting Rods, Pistons, and Rings

Details inspection and removal procedures for connecting rods, pistons, and piston rings.

Crankshaft Removal and Cylinder Honing

Explains how to remove the crankshaft and perform cylinder honing procedures.

Reassembly

Crankshaft, Rods, and Camshaft Installation

Provides instructions for installing the crankshaft, connecting rods, pistons, valve tappets, and camshaft.

Oil Pan and Oil Filter Adapter Installation

Details the process for installing the oil pan, including sealant and torque sequences.

Cylinder Head and Valve Assembly

Details the steps for assembling cylinder heads, installing valves, springs, and seals.

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