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Kohler K582 Service Manual

Kohler K582
91 pages
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twin cylinder engine
SERVICE
MANUAL

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Kohler K582 Specifications

General IconGeneral
Fuel TypeGasoline
Cooling SystemAir-cooled
Cylinders2
StarterElectric
Bore82.5 mm (3.25 in.)
Stroke2.75 inches
Horsepower23 hp

Summary

OPERATING INSTRUCTIONS

PRE-START INSTRUCTIONS

Procedures before starting the engine, including checks for oil, air cleaner, battery, fuel, and cooling.

STARTING AND STOPPING PROCEDURES

Step-by-step guide on how to start and stop the engine using choke, throttle, ignition, and starter.

SERVICE SCHEDULE

TROUBLE SHOOTING

LUBRICATION

OIL LEVEL AND TYPE

Instructions for checking and maintaining the correct engine oil level and selecting oil type.

RUN-IN OIL AND OIL CHANGE

Specific oil requirements for initial engine break-in and procedures for oil changes.

OIL FILTER SERVICE

Details on cartridge and remote mount oil filters, replacement steps, and parts.

OIL PRESSURE AND PUMPS

AIR INTAKE SYSTEM

DRY TYPE AIR CLEANER AND PRECLEANER SERVICE

Instructions for installing and servicing dry type air cleaners, including precleaners.

MULTI-PHASE DRY TYPE AIR CLEANER SERVICE

How to service multi-phase dry type air cleaners, including cleaning frequency and steps.

OIL BATH AIR CLEANERS SERVICE

Procedures for servicing oil bath air cleaners, including cleaning and oil level checks.

FUEL SYSTEM

GASOLINE CARBURETOR SERVICE

Procedures for adjusting and reconditioning various gasoline carburetors.

AUTOMATIC CHOKES

Information on automatic choke operation and adjustment for K662 models.

FUEL PUMPS RECONDITIONING

Step-by-step guide for reconditioning mechanical fuel pumps, including parts and procedure.

FUEL FILTERS SERVICE

Instructions for servicing sediment bowl fuel filters, including cleaning and reinstalling.

GOVERNOR SYSTEM

K482, K532 GOVERNOR INSTALLATION AND TIMING

Procedure for installing and timing the governor on K482 and K532 engines.

GOVERNOR SPEED AND SENSITIVITY ADJUSTMENT

How to adjust speed limits and sensitivity for variable and constant speed governors.

K662 GOVERNOR ADJUSTMENTS

Procedures for adjusting speed and sensitivity for K662 variable and constant speed governors.

K662 GOVERNOR COMPENSATOR

Information on the K662 governor compensator used in specific applications like electric welders.

IGNITION SYSTEMS

SPARK PLUG AND BREAKER POINT SERVICE

Information on spark plug condition, service intervals, and breaker point adjustment.

IGNITION COIL, CONDENSER, AND MAGNETO SERVICE

Details on ignition coil, condenser, and magneto types, including service.

MAGNETO ADJUSTMENT AND TIMING

Procedures for adjusting and timing magnetos, including different types.

IGNITION TIMING K482, K532 ENGINES

Procedure for adjusting breaker point gap and timing the ignition system using a timing light.

ELECTRICAL SYSTEMS

BATTERY SERVICE AND TESTS

Information on battery types, voltage tests, specific gravity tests, and safety precautions.

VOLTAGE REGULATOR, CUTOUT RELAY, AND GENERATOR SERVICE

How to service and adjust voltage regulators, cutout relays, and generators.

STARTING MOTORS AND DRIVES SERVICE

Explanation of starter types, service, troubleshooting, and alignment procedures.

ALTERNATOR CHARGING SYSTEMS AND TROUBLESHOOTING

Information on alternator systems, including troubleshooting for 15A and 30A types.

ENGINE GENERAL SERVICES

COOLING SYSTEM MAINTENANCE

How to maintain the forced air cooling system, keeping fins clean and avoiding shroud removal.

CYLINDER HEAD SERVICE AND VALVE CLEARANCE

Procedures for servicing cylinder heads and adjusting valve-tappet clearance.

CRANKCASE BREATHER SYSTEMS AND ENGINE STORAGE

Explanation of breather function and engine storage preparation.

CRANKCASE VACUUM TEST

COMPRESSION TEST

INSPECTION AND DISASSEMBLY

WORK AREA, COMPONENT INSPECTION, AND DISASSEMBLY PROCEDURE

Guidelines for work area, component inspection, and general disassembly steps.

ENGINE DISASSEMBLY SEQUENCE AND FLYWHEEL REMOVAL

A suggested sequence for disassembly and procedure for flywheel removal.

MAJOR COMPONENT DISASSEMBLY

Steps for disassembling cylinder heads, valves, crankshaft, and related parts.

ENGINE RECONDITIONING

CYLINDER BLOCK RECONDITIONING

How to inspect and recondition the cylinder block, including reboring procedures.

CRANKSHAFT, PISTON, ROD, VALVE, AND CYLINDER HEAD RECONDITIONING

Procedures for reconditioning crankshafts, pistons, rods, valves, and cylinder heads.

REASSEMBLY

CAMSHAFT, GEAR COVER, AND CRANKSHAFT INSTALLATION

Procedures for installing camshaft, gear cover, crankshaft, and checking end play.

TIMING GEAR, PISTON, ROD, OIL PAN, AND GEAR COVER INSTALLATION

Steps for installing timing gears, pistons, rods, oil pan, and gear cover.

FLYWHEEL, VALVE MECHANISM, AND MANIFOLD INSTALLATION

Procedures for installing flywheel, valve mechanisms, and manifolds.

BLOWER HOUSING, SHROUDS, AND RUN-IN INSTRUCTIONS

Installing blower housing and shrouds, and guidelines for initial engine run-in.

SPECIAL FUEL SYSTEMS

GAS FUEL SYSTEM PRECAUTIONS AND OVERVIEW

Safety precautions and general information for gas fuel systems.

GAS-GASOLINE SYSTEM AND ENGINE OPERATION

How to operate engines with combined gas-gasoline systems and gas-fueled engines.

GAS CARBURETORS

KG1 GAS CARBURETOR ADJUSTMENTS AND RECONDITIONING

Adjustments and reconditioning procedures for the KG1 gas carburetor.

XG GAS CARBURETOR ADJUSTMENTS AND RECONDITIONING

How to adjust and recondition the XG gas carburetor, including system operation.

PC2-10 GAS CARBURETOR SERVICE

Adjusting, reconditioning, and disassembling the PC2-10 gas carburetor.

GAS REGULATORS

GAS REGULATOR REASSEMBLY AND TROUBLE ANALYSIS

Reassembly procedures and analysis of common problems with gas regulators.

MODEL F1 AND KN SECONDARY REGULATOR SERVICE

Service procedures for Kohler F1 and KN secondary regulators.

KOHLER RCB TWO-STAGE REGULATOR SERVICE

Operation, reconditioning, and troubleshooting of the RCB two-stage regulator.

MODIFICATIONS AND CLUTCH SERVICE

WET TYPE CLUTCH SERVICE

Lubrication, adjustment, reconditioning of wet type clutch, and gear reduction unit service.

AIR-VAC COOLING SYSTEM

THERMOSTATIC SHUTTER UNIT ADJUSTMENT

How to adjust the thermostatic shutter unit for local weather conditions.

TOOL LISTING

SPECIFICATIONS AND TOLERANCES

GENERAL, CAMSHAFT, CARBURETOR, ROD, CRANKSHAFT, AND BORE SPECIFICATIONS

Specifications and tolerances for various engine components.

CYLINDER HEAD, IGNITION, PISTON, AND VALVE SPECIFICATIONS

Table of specifications and tolerances for cylinder head, ignition, piston, and valves.

TORQUE VALUES AND FASTENER SEQUENCES

Torque specifications and sequences for various fasteners used on the engine.

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