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Kohler KDI 3404 TM

Kohler KDI 3404 TM
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9
115
_04
Fig. 9.47
BBBF F
BD
Fig. 9.48
AN
AP
Fig. 9.50
AU AVBC
AH
AR
AT
AS
AM
AH
AQ
BP = -9 BP = -9
Fig. 9.49
ED0053030410
ASSEMBLY INFORMATION
9.5.8 Rocker arm pin assembly
Important
Position the rocker arm pin assembly BB on a level to align
all the support surfaces.
Check that the pistons are positioned half way between the
TDC and BDC. As seen from A (Par. 1.4) turn the
crankshaft anticlockwise by 9, complying with TDC of the
1st cylinder, positioning taper pin BP of the crankshaft as
shown in Fig. 9.49.
1 - Position rocker arm shaft unit BB on cylinder head F,
complying with the taper pin BC reference with hole BF of
cylinder head F.
2 -
Check the correct positioning of all the rocker arms and the
u-bolt control valves (detail BD).
House the tappet in the seat of the rocker arms control rod.
9.5.7 Rocker arms
Important
The suction rocker arm AT is shorter than the discharge arm
AR.
1 -
Fit the lock ring AM into the seat AN of the rocker arm pin
AH.
2 - Position the pin AH with the surface AP facing upwards
and insert the 2 shoulder rings AQ.
3 - Insert in sequence the suction rocker arm AR, the holder
AS and the discharge rocker arm AT in the pin AH.
4 - Insert the spring AU in the pin AH.
5 -
Repeat points 3, 4 for all the rocker arms.
NOTE:
Support AV, which contains taper pin BV, must be
assembled in correspondence with cylinder n° 3.
6 - Insert 2 shoulder rings AQ and the lock ring AN to lock all
the components inserted in the pin AH.
NOTE:
The spring AU ensures that the supports AS and AV
are kept in place .

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