Kohler KDI 3404 TM User Manual

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INDEX OF CHAPTERS
6.3 Oil vapour separator replacement 72
6.3.1 Disassembly 72
6.3.2 Assembly 72
6.4 Oil cooler unit and oil lter replacement 73
6.4.1 Oil Cooler unit disassembly 73
6.4.2 Oil lter cartridge replacement 73
6.4.3 Oil Cooler unit assembly 74
6.5 Fuel lter replacement 75
6.5.1 Disassembly 75
6.5.2 Assembly 75
7 DISASSEMBLY INFORMATION 77
7.1 Recommendations for disassembly 77
7.2 Turbocharger disassembly 77
7.3 Coolant recirculation components disassembly 78
7.3.1 Oil Cooler manifold 78
7.3.2 Thermostatic valve 78
7.3.3 Coolant pump 78
7.4 Electric components disassembly 79
7.4.1 Electric wiring 79
7.4.2 Starter motor 79
7.4.3 Belt and alternator 79
7.4.3.1 Oil pressure switch disassembly 79
7.4.3.2 Coolant temperature sensor 79
7.5 Exhaust manifold disassembly 79
7.6 Fuel system disassembly 80
7.6.1 Fuel injection pipes 80
7.6.2 Rocker arm cover 80
7.6.3 Fuel return pipes 80
7.6.4 Injector 80
7.6.5 Injection pump 80
7.6.6 Fuel lter 80
7.7 Crankshaft pulley disassembly 80
7.8 Flange unit disassembly 81
7.8.1 Flywheel 81
7.8.2 Flange housing 81
7.9 Lubrication circuit disassembly 81
7.9.1 Oil pump 81
7.9.2 Oil pressure valve 81
7.10 Cylinder head unit disassembly 82
7.10.1 Rocker arm pin 82
7.10.1.1 Rocker arm 82
7.10.2 Valve rods and bridges 82
7.10.3 Cylinder head 83
7.10.3.1 Valves 83
7.10.3.2 Injector sleeve
84
7.10.3.3 Valve stem gasket 84
7.10.3.4 Lifting eyebolts 84
7.11 Oil sump unit disassembly 85
7.11.1 Oil sump 85
7.11.2 Oil intake pipe 85
7.11.3 Oil drain pipe 85
7.12 Engine block disassembly 86
7.12.1 Piston unit / connecting rod 86
7.12.2 Timing system gear disassembly 87
7.12.3 Lower semi-crankcase 88
7.12.4 Crankshaft 89
7.12.5 Piston 89
7.12.5.1 Rings 89
7.12.6 Oil spray nozzles 89
7.12.7 Camshaft 90
7.12.8 Camshaft tappets 90
7.12.9 Crankshaft bushings 90

Kohler KDI 3404 TM Specifications

General

Brand	Kohler
Model	KDI 3404 TM
Category	Engine
Language	English