9
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INDEX
9.11 Lubrication circuit assembly 150
9.11.1 Oil steam separator unit 150
9.11.2 Oil Cooler unit and lub. oil lter 151
9.11.3 Oil pump 152
9.11.4 Timing system carter 152
9.11.5 Timing system carter oil lling ange 153
9.11.6 Oil pressure valve 153
9.12 Crankshaft and phonic wheel pulley unit assembly 153
9.13 Coolant circuit assembly 154
9.13.1 Thermostatic valve 154
9.13.2 Water pump 154
9.13.3 Oil Cooler Manifold 154
9.14 Turbocharger assembly 155
9.15 Electric components assembly 156
9.15.1 Sensors and switches 156
9.15.1.1 T-MAP sensor 156
9.15.1.2 Water temperature sensor 156
9.15.1.3 Oil pressure switch 156
9.15.1.4 Camshaft phase sensor 156
9.15.1.5 Speed sensor 157
9.15.1.6 Fuel lter water detection sensor 157
9.15.2 Alternator 158
9.15.3 Starter motor 159
9.15.4 Electric cabling 159
9.16 EGR circuit assembly 160
9.16.1 EGR valve 160
9.16.2 EGR Cooler Unit 161
9.17 Torque specications and use of sealant 162
10 FLUIDS FILLING INFORMATION 166
10.1 Engine oil 166
10.2 Coolant 166
11 INFORMATION ABOUT OPTIONAL COMPONENTS 168
11.1 Oil dipstick in cylinder head 168
11.1.1 Check 168
11.1.2 Replacement 168
11.1.2.1 Disassembly 168
11.1.2.2 Assembly 168
11.2 Heater (replacement) 169
11.2.1 Disassembly 169
11.2.2 Assembly 169
11.3 Poly-V alternator belt (replacement or regulation) 170
11.4 Tightening pulley and alternator for Poly-V belt 170
11.4.1 Disassembly 171
11.4.2 Assembly 172
11.5 Idler gear (for 3rd / 4th PTO)
173
11.5.1 Disassembly 173
11.5.2 Assembly 173
11.6 3rd PTO (replacement) 174
11.6.1 Disassembly 174
11.6.2 Assembly 175
11.7 4th PTO (replacement) 176
11.7.1 Disassembly 177
11.7.2 Assembly 178
11.8 3rd+ 4th PTO (congurations) 180
11.8.1 Information 180
11.9 Balancer device (replacement) 181
11.9.1 Disassembly 181
11.9.2 Assembly 182
11.10 Air cleaner (cartridge replacement) 184
11.11 Remote lub. oil lter (disassembly and assembly) 184
11.11.1 Disassembly 184
11.11.2 Assembly 185
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