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Kohler KT19 series II User Manual

Kohler KT19 series II
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2.
Connect
one
timing
light
lead
to
the
wire
that
has
just
been
wrapped
around
spark
plug
terminal.
3.
Connect
second
timing
light
lead
to
hot
(un-
grounded)
side
of
battery
· see
timing
light
instructions
for
battery
size,
wiring,
etc.
4.
Connect
third
timing
light
lead
to
ground.
5.
Start
engine,
run
at
1200-1800
RPM,
aim
timing
light
into
sight
hole-light
should
flash
just
as
"S"
mark
is
opposite
the
roll
pin
in
the
cylinder
barrel
(see
Figure
7).
NOTE:
If
a double
image
is
seen
in
the
timing
sight
hole,
time
the
engine
so
that
the
roll
pin
is
exactly
between
the
two
images.
Figure
7.
Timing
Light
Method
6.
If
timing
is
off-
remove
breaker
point
cover.
(Breaker
point
cover screws
must
be screwed
back
into
mounting
pad
after
cover is removed.
The screws keep
engine
oil from
squirting
out
of
the
crankcase
through
the
breaker
point
cover
screw holes, while
engine
is
being
timed.) Laos·
en
gap
adjusting
screw,
shift
breaker
plate
until
"S"
mark
is
exactly
centered,
retighten
adjust-
ing
screw. Check
timing
before
replacing
breaker
point
cover.
Breaker Point Gap Method
After
setting
timing
with
a
timing
light,
check
the
breaker
point
gap
with
a feeler
gauge-it
should
be
.017" to .023".
If
the
gap
is
not
within
this
range,
camshaft
to
crankshaft
timing
is
incorrect,
or
push
rod
or
cam
lobe
is
worn.
SECTION 6
ELECTRICAL SYSTEMS AND COMPONENTS
35
Valve Overlap Method
If
the
cam
to
crankshaft
timing
is
correct,
the
intake
and
exhaust
valve
will
be
level
with
each
other
(equal
valve
lift)
at
top
dead
center
on
valve
overlap.
If
the
cam
to
crankshaft
timing
is
off
by
one
tooth,
there
will be
approximately
.030" dif-
ference
in
the
valve
lift
from
intake
and
exhaust
at
top
dead
center
on
the
valve
overlap.
ALTERNATOR CHARGING SYSTEMS
3
amp
and
15
amp
alternator
charging
systems
are
used
on
these
engines.
The
15
amp
system
has
a
rectifier-regulator
mounted
on
the
number
one
side
of
the
blower
housing.
The
3
amp
system
does
not
use
a rectifier-regulator.
In
addition
to
the
rectifier-
regulator,
other
components
of
the
two
systems
differ; therefore,
there
can
be
no
interchanging
of
parts
between
them.
No
adjustments
are
possible
on
these
alternator
systems
and
field service
is
not
recommended. All
faulty
parts
should
be
replaced.
3 amp System Service
(See Figure 6-8).
The
3
amp
alternator
system
consists
of
three
major
components: a
permanent
magnet
ring
with
five
or
six
magnets
on
the
inside
rim
of
the
flywheel,
an
alternator
stator
assembly
which
is
affixed
to
the
crankcase
and
a diode
which
is
located
in
the
charging
output
lead
from
the
stator.
The
accompanying
service
guide
can
be
used
to
pinpoint
any
source
of
trouble.
A
cAUTION:
1.
Battery
polarity
must
be
correct.
Negative
ground
systems
are
used.
2.
Disconnect
wiring
harness
plug
before electric
welding
is
done
on
equipment
powered
by
the
engine
and
in
common
ground
with
engine.

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Kohler KT19 series II Specifications

General IconGeneral
BrandKohler
ModelKT19 series II
CategoryEngine
LanguageEnglish

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