Kohler TP-5353 - Table of Contents

TP-5353 8/94 Table of Contents
Table of Contents
SUBJECT PAGE SUBJECT PAGE
Safety Precautions and Instructions I.......
Introduction i.............................
Service Assistance i.......................
Section 1. Specifications 1-1.................
Introduction 1-1...............................
Fast-Responseä II Concepts 1-1...............
Short Circuit Performance 1-1..................
Specifications 1-3.............................
Generator 1-3...............................
Engine 1-5..................................
Accessories 1-6..............................
Section 2. Operation 2-1.....................
Prestart Checklist 2-1.........................
Exercising the Generator Set 2-1...............
16-Light Controller (Level 1) Operation 2-2.......
Features 2-3................................
Starting 2-6.................................
Stopping 2-6................................
Resetting Emergency Stop Switches 2-7........
Fault Shutdowns 2-8.........................
Controller Resetting Procedure (Following
Fault Shutdown) 2-9........................
6-Light Controller (Level 2) Operation 2-10........
Features 2-11................................
Starting 2-13.................................
Stopping 2-14................................
Resetting Emergency Stop Switches 2-14........
Fault Shutdowns 2-15.........................
Controller Resetting Procedure (Following
Fault Shutdown) 2-15........................
Paralleling Engine Gauge Box Controller
Operation (Switchgear) 2-16...................
Features 2-17................................
Manual Controller Operation 2-18................
Features 2-19................................
Starting 2-19.................................
Stopping 2-20................................
Fault Shutdowns 2-20.........................
Section 3. Scheduled Maintenance 3-1........
Oil Requirements (30, 80, and100 kW Ford
Powered) 3-2...............................
Oil Change Procedure (30, 80, and100 kW Ford
Powered) 3-2...............................
Turbocharger Service Schedule (30, 80, and
100 kW Ford Powered) 3-3...................
Storage Procedure 3-3........................
Section 4. General Troubleshooting 4-1.......
General Troubleshooting Chart 4-1..............
Section 5. Controller Troubleshooting 5-1.....
Microprocessor Controller—Description 5-1......
Circuit Board Terminal Identification (TB1) 5-3...
Fault Shutdowns—Microprocessor
Controller 5-9..............................
Paralleling Engine Gauge Box Controller
(Switchgear) 5-11............................
Speed Switch Adjustments 5-11.................
Manual Controller 5-12.........................
Starting 5-12.................................
Running 5-12.................................
Stopping 5-12................................
Engine Safety Shutdown Switches 5-13..........
Section 6. Generator/Controller
Troubleshooting 6-1........................
Microprocessor Controller 6-1..................
Relay Descriptions 6-1........................
Troubleshooting Microprocessor Controller 6-2...
Fuses 6-3.................................
Engine Will Not Crank 6-4...................
Engine Cranks, But Will Not Start 6-5.........
Controller Instrumentation 6-6...............
Lamp Circuit Board 6-7.....................
Overcrank Lamp 6-8.......................
FASTCHECKâ Features and Operation 6-9.....
Features 6-9..............................
Operation 6-10.............................
Manual Controller 6-14.........................
Troubleshooting Manual Controller 6-15..........
Section 7. Component Testing and
Adjustment 7-1.............................
Generator Troubleshooting 7-1.................
Troubleshooting Generator—No Output
V oltage 7-2................................
Troubleshooting Generator—High Output
V oltage 7-3................................
Generator Testing 7-4.........................
No Output On Any Phase 7-4..................
Overvoltage 7-6..............................
Fluctuating V oltage 7-6.......................
LED Circuit Board Test 7-7.....................
SCR Assembly and Photo Transistor Board 7-9...
Automatic V oltage Regulator (AVR) Operation
and Adjustment 7-12..........................
To Test AVR 7-13.............................