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Kolpin Outdoors 2738 - User Manual

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© 2019 Kolpin Outdoors Inc. REV 02
Polaris RZR - Full Tilt Windshield
Product Instructions | Part No: 2738
Application: Verify accessory fitment at Kolpin.com.
Before You Begin: Read these instructions and check to
be sure all parts are accounted for. If any items are missing,
do not return to the store. Call us at 1-877-956-5746 for assis-
tance. Please retain these instructions for future reference and
parts ordering information.
Dealers: Provide Instruction Manual to customer at time of
purchase.
Tools Required: 4mm Hex Wrench or Socket, Torque
Wrench, Tape Measure, Shears or Wire Cutters
Product Contents:
Item Description Qty Part Number
1 Upper Windshield Panel 1
2 Lower Windshield Panel 1
3 Clamp - 1.75" Diameter 6
K100137
(Qty 3)
4 M6 x 18mm Button Head Screw 18
5 M6 Lock Washer 18
6 Domed Shoulder Washer - M6 12
7 Angle Adapter 4
K100136
(Qty 1)
8 M6 x 18mm Button Head Screw 8
9 Slide Arm 2
K100135
(Qty 1)
10 Upper Pivot 2
11 Lower Pivot 2
12 Pivot Cylinder 4
13 T-Knob 2
14 M6 x 38mm Button Head Screw 4
15 M6 x 18mm Button Head Screw 2
16 M6 Lock Washer 6
17 Self Adhesive Foam - 36” 1 PUR3360
18 Bulb Seal - 36" 1 PUR3356
1
2
3
4
18
17
5
6
8
9
13
14
15
12
16
10
11
7
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Summary

Before You Begin

Tools Required

Lists the tools needed for windshield installation, such as hex wrenches and torque wrenches.

Installation Instructions

Safety Warnings

Critical Safety Precautions

Crucial safety advice for vehicle operation, maintenance, and windshield installation to prevent injury or death.

Windshield Cleaning

Recommended methods for cleaning the windshield to maintain visibility and avoid damage.

One Year Limited Warranty

Overview

The Kolpin Polaris RZR Full Tilt Windshield, part number 2738, is an accessory designed to provide protection and versatility for Polaris RZR vehicles. This windshield system allows for multiple configurations, including a full windshield, a half windshield, and a fully open position, adapting to various riding conditions and user preferences.

Function Description

The primary function of the Full Tilt Windshield is to shield the vehicle's occupants from wind, debris, and the elements during operation. It consists of two main panels: an upper windshield panel and a lower windshield panel. The lower panel is permanently attached to the vehicle's roll cage, providing a foundational barrier. The upper panel is designed to articulate, allowing it to be tilted open for increased airflow or removed entirely to convert the system into a half windshield configuration. This modular design enhances the riding experience by offering flexibility in environmental control.

The windshield system incorporates several key components that facilitate its functionality. Clamps secure the lower windshield panel to the roll cage, ensuring a stable and robust attachment. Pivot components, including upper and lower pivots, pivot cylinders, and slide arms, enable the smooth articulation of the upper windshield panel. T-knobs are used to lock the upper panel into desired positions, providing quick and tool-free adjustments. Angle adapters connect the pivot system to the clamps, ensuring proper alignment and secure mounting.

When fully closed, the two windshield panels create a complete barrier, offering maximum protection. In the fully open position, the upper panel is tilted upwards and secured, allowing for significant airflow, which can be beneficial in warmer weather or when a more open-air experience is desired. The half windshield configuration, achieved by removing the upper panel, provides a balance between protection and ventilation, often preferred for trail riding where some wind deflection is still needed but a full enclosure is not.

The design emphasizes ease of use and installation. The instructions detail a step-by-step process for attaching the various components, from the initial placement of the bulb seal and self-adhesive foam to the final assembly of the pivot mechanisms and clamps. Torque specifications are provided for critical fasteners to ensure secure and safe installation.

Usage Features

The Polaris RZR Full Tilt Windshield offers several usage features that enhance the riding experience:

  • Versatile Configurations: The most prominent feature is its ability to transform into multiple configurations. Users can choose between a full windshield for maximum protection, a half windshield for partial protection and increased airflow, or a fully open position for an open-air feel. This adaptability makes it suitable for a wide range of weather conditions and riding styles.
  • Easy Adjustment: The T-knobs allow for quick and tool-free adjustments of the upper windshield panel. Riders can easily loosen the T-knobs, adjust the slide arms to tilt the panel to their preferred open position, and then re-tighten the T-knobs to lock it in place. This on-the-fly adjustability is convenient during rides when conditions change.
  • Quick Removal of Upper Panel: For the half windshield configuration, the upper panel can be removed without tools. By loosening the T-knobs, tilting the upper windshield open, and lifting it up, the upper pivots disengage from the pivot cylinders. This feature is useful for riders who frequently switch between full and half windshield setups.
  • Enhanced Visibility: The windshield panels are designed to provide clear visibility. The installation instructions emphasize the importance of keeping the windshield clean to maintain optimal driving visibility, especially when dirt or debris accumulates.
  • Secure Attachment: The system uses multiple clamps and fasteners to ensure a secure attachment to the vehicle's roll cage. Torque specifications are provided for all button head screws, guaranteeing that the components are fastened correctly and will withstand the rigors of off-road use.
  • Protective Elements: The inclusion of a bulb seal on the bottom edge of the lower windshield panel and self-adhesive foam on the upper windshield panel helps create a snug fit against the vehicle bodywork, minimizing gaps and preventing debris or wind from entering the cabin. These elements also help protect the vehicle's finish.
  • Kolpin Branding: The Kolpin logo on the clamps is designed to face the outside of the vehicle, maintaining brand consistency and aesthetic appeal.

Maintenance Features

Proper maintenance is crucial for the longevity and performance of the Full Tilt Windshield. The manual provides clear guidelines for both general hardware maintenance and specific cleaning instructions for the windshield panels:

  • Periodic Fastener Inspection: Users are advised to periodically check for wear and tightness of all fasteners. This includes inspecting before and after riding or trailering. Any loose fasteners should be re-torqued to the specified 7 ft. lbs. (84 in-lb) (9.5 Nm) to prevent components from coming loose during operation. This proactive approach helps maintain the structural integrity of the windshield system.
  • Hardware Re-inspection: After initial installation and before and after riding or trailering, it is recommended to re-inspect all hardware. This ensures that all components remain securely in place and that no issues have developed during use.
  • Windshield Cleaning Procedures: Detailed instructions are provided for cleaning the windshield panels to maintain clarity and prevent damage:
    • Pre-cleaning: All dirt, mud, dust, and debris should be removed from the windshield with water before proceeding with further cleaning. This prevents abrasive particles from scratching the surface during washing.
    • Gentle Washing: A mild soap or dishwashing detergent should be used with a soft sponge or soft cotton cloth. It is important not to apply cleaning agents in direct sunlight, as this can lead to streaking or residue. The windshield should be rinsed immediately with water and dried with a soft cotton cloth or chamois to prevent water spots.
    • Spot Testing: Before cleaning the entire panel, users should always test cleaning agents in a small, inconspicuous area to ensure compatibility and prevent damage.
    • Prohibited Cleaning Agents: Specific cleaning fluids are explicitly prohibited, including 409, Windex, gasoline, high alkaline cleaners, and solvents. These chemicals can damage the windshield material.
    • Avoid Abrasives: Abrasive materials such as brushes, razor blades, scrapers, squeegees, gloves, or dirty cloths should never be used on the windshield, as they can cause scratches and impair visibility.
  • Protective Film Removal: The protective film on both sides of the windshield panels should only be removed after installation is complete and all adjustments have been made. This protects the panels from scratches during the assembly process.
  • Warning on Open Position: A critical warning is provided regarding the open positions of the windshield: they are intended for LOW SPEED riding ONLY. Users are explicitly instructed NOT to transport or trailer the vehicle with the windshield in the open position, as airflow can cause the windshield to separate from the vehicle, leading to accidents and severe injury or death. This highlights a key operational limitation that must be adhered to for safety.

By following these usage and maintenance guidelines, owners can ensure the Polaris RZR Full Tilt Windshield remains functional, safe, and in good condition for an extended period, enhancing their overall riding experience.

Kolpin Outdoors 2738 Specifications

General IconGeneral
CategoryAutomobile Accessories
Model2738
MaterialSteel
ColorBlack
Weather ResistanceYes

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