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Komatsu 830E-1AC User Manual

Komatsu 830E-1AC
70 pages
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CEAM026901
Operation
&
Maintenance
Manual
SOUND ATTENUATION PACKAGE
SERIAL NUMBERS
A30500 & UP
®

Table of Contents

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Komatsu 830E-1AC Specifications

General IconGeneral
BrandKomatsu
Model830E-1AC
CategoryTrucks
LanguageEnglish

Summary

FOREWORD

Manual Purpose and Understanding

Explains the manual's utility for operators and technicians to understand truck systems for safe and efficient operation.

Safety Notices and Model Information

Covers understanding safety notices, illustrations, and Komatsu truck model designation details.

ALERTS PAGE

Understanding Alert Symbols

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

ABOUT THIS MANUAL

Manual Purpose and Usage

Details the manual's objective to help operators and technicians understand the truck and its systems.

Contact Information and Illustration Notes

Provides Komatsu America Corp. contact details and notes on illustration accuracy.

TORQUE TABLES AND CONVERSION CHARTS

Index of Tables

Lists various tables for standard tightening torques and common conversion multipliers.

Fastener Torque Specifications

Covers special lubricants, metric cap screws (Class 10.9), and SAE grades (5 & 8) torques.

Hose, Fitting, and Pipe Thread Torques

Specifies tightening torques for T-bolt hose clamps, split flange clamp bolts, and flared fittings.

O-ring Fitting Torques

Provides torque values for O-ring boss and O-ring face seal fittings.

Conversion Multipliers and Temperature

Lists metric-to-English and English-to-metric multipliers and temperature conversion charts.

GENERAL SAFETY

General Safety Rules and Practices

Outlines fundamental safety rules, machine features, clothing, and operator seat procedures.

Mounting, Fluids, and Asbestos Precautions

Covers safe mounting, handling high-temperature fluids, and asbestos dust prevention.

Fire Prevention, ROPS, and Starting Safety

Details fire prevention, ROPS usage, work equipment safety, optional attachments, and starting procedures.

WORKING NEAR BATTERIES

Battery Hazards and Safe Cable Handling

Explains battery acid/gas hazards and provides procedures for safe cable disconnection/connection.

PRECAUTIONS FOR MAINTENANCE

Engine Shutdown and Electrical Isolation

Details safe engine shutdown procedures and electrical system isolation methods.

MAINTENANCE SAFETY PROCEDURES

Warning Tags, Tools, and Tie-Off Anchors

Covers the use of warning tags, proper tools, and fall protection during maintenance.

Securing the Dump Body

Provides instructions for safely securing the dump body during maintenance.

DURING MAINTENANCE

Personnel, Under-Machine, and Cleaning Safety

Covers safe practices for personnel, working under the machine, and keeping it clean.

High Pressure Systems and Waste Disposal

Details precautions for high-pressure oil, hot systems, rotating parts, and waste material handling.

WHEN REPAIRS ARE NECESSARY

General Repair, Towing, and Fluid Hazards

Covers general repair precautions, towing, and hazards from operating fluids.

Tire Inflation and Welding Safety

Highlights safety precautions for tire inflation and welding near rims.

SPECIAL PRECAUTIONS FOR 830E-AC TRUCK WORK

Preliminary Procedures and Engine Shutdown

Outlines initial steps before welding/maintenance and safe engine shutdown.

Welding, Cable Safety, and Fault Handling

Details safety for welding, power cables, and actions upon fault indication.

CAPACITOR DISCHARGE SYSTEM

Tools, PPE, and High Voltage Warnings

Lists necessary tools, PPE, and crucial warnings for working with high voltage systems.

Discharge Procedure and Failure Handling

Covers preparation for discharge, fault assessment, and capacitor charge lights.

Voltage Measurement and Manual Discharge

Details measuring DC voltage on capacitors and manual discharge procedures.

Shorting Isolated Capacitor Terminals

Explains the procedure for electrically shorting terminals on isolated capacitors.

CHASSIS SOUND ATTENUATION SYSTEM

Overview, Safety, and Components

Introduces the sound attenuation system, safety, and lists its main components.

Exhaust System

Describes the exhaust system's design, location, and maintenance requirements.

Attenuators

Details the function, inspection, and maintenance of noise-muffling attenuators.

Engine Side Panels

Covers the general description, maintenance, and approximate weights of engine side panels.

Engine Belly Pan Assembly

Describes the engine belly pan, access doors, maintenance, and approximate weights.

Radiator Silencer

Details the radiator silencer, its maintenance, and approximate weights.

Rear Engine Compartment Enclosure

Describes the rear engine enclosure, its maintenance, and approximate weights.

Center Deck Lining

Describes the acoustic insulation lining on the underside of the cabin deck.

Front Panel Assembly Below Radiator

Covers the front panel, safety precautions, and approximate weight.

Hood Seals

Details the acoustic panels, sheet metal, and seals fitted to the grille structure.

Upper Horse Collar Panels

Describes acoustic panels, sheet metal, and seals fitted under the control cabinet.

Blower Duct Cover & Hoses

Details the insulated blower hoses and acoustic wraps installed in ducting.

DRIVE SYSTEM SOUND ATTENUATION SYSTEM

Retarding Grid Attenuation Package

Introduces the modification of retarding grids with sound attenuation devices.

Exhaust Attenuator

Details the maintenance requirements for exhaust attenuators.

Alternator Air Intake Silencer

Covers the alternator air intake silencer description, maintenance, and weights.

SOUND ATTENUATION SYSTEM SERVICE INTERVALS

10 Hour (Daily) Inspection Checks

Lists daily inspection tasks for the exhaust system, retarding grid, and air intake silencer.

500 Hour Inspection Checks

Details 500-hour inspection tasks for various sound attenuation system components.

6000 Hours Maintenance Checks

Outlines 6000-hour maintenance procedures for specific sound attenuation components.

10,000 Hours Lubrication and Maintenance Checks

Specifies the 10,000-hour check for measuring machine sound levels.

MAJOR COMPONENT DESCRIPTION

Specifications

Provides key specifications for the Komatsu 830E-AC Truck with Sound Attenuation System.

Weight Distribution

Details the empty and loaded vehicle weight distribution across axles.

Overall Truck Dimensions

Lists the overall length, width, height, and turning circle of the truck.

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