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Komatsu PC390LCi-11 User Manual

Komatsu PC390LCi-11
376 pages
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CEAM032703
Operation & Maintenance
Manual
PC360LCi
-11
PC390LCi
-11
HYDRAULIC EXCAVATOR
SERIAL NUMBERS PC360LCi-11 A38001 and up
PC390LCi-11 A31001 and up
ENGINE
6D114E-6
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2019 Komatsu
Printed in U.S.A.
April 2019 Komatsu America Corp.

Table of Contents

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Komatsu PC390LCi-11 Specifications

General IconGeneral
BrandKomatsu
ModelPC390LCi-11
CategoryExcavators
LanguageEnglish

Summary

Operation & Maintenance Manual

READ THIS MANUAL

SAFETY INFORMATION

SAFETY

Safety Labels

Information on understanding and handling safety labels on the machine.

OPERATION

Explanation of Components

Describes the function and display elements of the machine monitor and other components.

Lock Lever Operation

Explains how to use the lock lever for securing the machine and preventing accidental movement.

Intelligent Machine Control System

Overview of the intelligent machine control system and its components.

Control Box Overview

Describes the control box, its touch panel, and ports for data management.

Machine Operations and Controls

General information on machine operations and controls.

Checks and Adjustments Before Starting Engine

Daily procedures for checking and adjusting the machine before engine start.

Method for Starting Engine

Safety precautions and procedures for starting the machine's engine.

Method for Stopping Engine

Safe procedures for shutting down the machine's engine.

Prohibited Operations

Lists operations that should not be performed to ensure safety.

Method for Parking Machine

Safe procedures for parking the machine on level ground or slopes.

MAINTENANCE

Maintenance Schedule

Table outlining maintenance intervals and tasks.

Maintenance Procedure

General procedures for performing maintenance tasks.

SPECIFICATIONS

Specifications for PC360LCi-11 and PC390LCi-11

Detailed technical specifications for the machine models.

ATTACHMENTS AND OPTIONS

Method for Changing Control Patterns

Instructions for changing the machine's control patterns for different operations.

SETTING

Intelligent Machine Control Settings

Overview of settings configurable via control box and machine monitor.

Control Box Settings Overview

Explains how to access and navigate the control box menus for settings.

Project File Setting Contents

Details the various items configurable within Project File settings.

Control Point Settings

Function and content of control point settings.

Control Point Setting Contents

Details the items that can be set and edited within control points.

Point Setting and Editing

Function and process for setting and editing points.

Point Setting Contents

Details the information displayed and operations available for points.

Surfaces Settings

How to manage surfaces, including import and display settings.

Layers Settings

How to manage layers, including points, topo survey, and surfaces.

Avoidance Data Settings

How to set prohibited areas for machine operation.

As-Built View Settings

How to display construction progress and accuracy using As-Built data.

Guidance Settings

Settings for light bar, sound, grade indicators, and distance measurements.

Guidance Setting Contents

Details all configurable items within Guidance Settings.

Light Bar and Sound Settings

How to configure light bar and sound feedback for digging modes.

Light Bar and Sound Setting Contents

Details the parameters for light bar and sound settings.

Fine Digging Mode Settings

Settings for light bar and sound in fine digging mode.

Grade Indicators Settings

How to configure the grade indicator display.

Steering References Settings

Settings for guiding the bucket tooth to the alignment data.

Steer Reference Setting Contents

Details the parameters for setting steering references.

As-Built Settings

How to display construction progress and accuracy using As-Built data.

Cut Fill Settings

Setting to display distance from bucket edge to surface in color.

Pass Count Settings

Setting to display track passes on surface in color.

Method for Setting As-Built Control

Options for managing As-Built data (server, local, profile, project).

Screen Layout Settings

How to set the layout of the working screen.

Screen Layout Options

Options for arranging display elements on the working screen.

Profile View Settings

How to set the view for profile display.

Section View Setting Contents

Details the items available for section view configuration.

Section View Settings Contents

Details the items available for section view configuration.

Design Data Settings

Settings for displaying design data, alignment, and point options.

Setting Items by Alignment Tab

How to set colors for alignment centerline, feature line, station lines, and labels.

Brightness Adjustment

How to adjust the brightness of the control box display.

Language and Units Settings

How to set the display language and measurement units.

Method for Setting Language

Steps to select and set the display language.

Method for Setting Units

How to set units for distances, angles, grades, stations, volumes, etc.

Checking Contents by Task Detail Tab

Details the information available in the task detail tab.

Site Link Configuration

Settings for network connection, operator, activity, delay, material, export, and message.

Setting Contents by Site Link Menu

Lists the configurable items within the Site Link menu.

Method for Connecting to SiteLink3D

Steps to connect the control box to SiteLink3D, including registration.

Method for Outputting Data

How to export project file and design surface files to connected devices.

Tools Menu Operations

Menu for performing Topo Survey, Navigation, Supervisor, Restart Connection, and About Product.

Setting Items by Tools Menu

Details the functions available within the Tools menu.

Method for Setting Supervisor Menu

How supervisors can enable/disable menu operations.

Method for Changing Supervisor Password

Instructions for changing the supervisor menu password.

Authorization Options Display Contents

Information on GPS, Topcon RTK, and Site-Link authorization settings.

Method for Setting GNSS Radio Device

How to configure the control box radio to match GNSS radio device and base station.

Method for Setting GNSS Radio Configuration

Configuring GNSS radio communication settings.

Preparations for Calibration

Tools and procedures needed before performing calibration.

Bucket Configuration

Explains different types of bucket configurations and calibration.

Outline of Calibration

Overview of machine calibration requirements before bucket configuration.

Procedures of Calibration After Replacing Conventional Bucket

Steps for replacing and calibrating a conventional bucket.

Method for Selecting Conventional Bucket Files

How to select and manage bucket files for conventional buckets.

Method for Measuring Bucket Shape

Procedure to measure bucket dimensions and angles for calibration.

Method for Measuring Bucket Foot Angle

How to measure the bucket foot angle for calibration.

Method for Acting When Communication or Sensor Error Occurs

How to handle communication or sensor errors during calibration.

Procedures of Calibration After Replacing Tilt Bucket

Steps for calibrating after replacing the tilt bucket.

Method for Selecting Tilt Bucket Files

How to select bucket files for tilt bucket calibration.

Method for Selecting Tilt Sensor

How to select and configure the tilt sensor settings.

Method for Measuring Bucket Shape (Tilt Bucket)

Procedure to measure bucket dimensions and angles for tilt bucket calibration.

Method for Measuring Bucket Foot Angle and Tilt Width Angle (Tilt Bucket)

How to measure bucket foot angle and tilt width angle for tilt bucket calibration.

Method for Calculating Automatic Calibration and Writing Parameter Value (Tilt Bucket)

Procedure for automatic calibration and parameter writing for tilt bucket.

Procedures of Calibration of Bucket Tooth

Steps for calibrating bucket tooth when worn or replaced.

Method for Measuring Tooth Length and Inputting Value

How to measure tooth length and input the value for calibration.

Method for Calculating Automatic Calibration and Writing Parameter Value

Procedure for automatic calibration calculation and parameter writing.

MACHINE MONITOR

MC Setting

Settings related to semi-auto limited digging mode available on the machine monitor.

IMU Adjustment

Procedure for adjusting the IMU sensor for accurate machine posture detection.

Bucket Weight Setting

How to set the bucket weight for optimal operation and accuracy.

Boom Fine Control Adjustment

Adjustment for boom fine control to compensate for bucket weight variations.

Semi-Auto Adjustment

Detailed settings for semi-auto limited digging mode, including speed and hold times.

EXECUTIONS

SEMI-AUTO MODE

Functionality and precautions for semi-auto mode operation.

Precautions for Operation

Safety guidelines for using the semi-auto mode.

SEMI-AUTO MODE SETTINGS

Procedures for switching between semi-auto and manual modes.

Method for Switching to Semi-Auto Mode

Steps to activate semi-auto mode after ensuring prerequisites.

ROUGH DIGGING MODE

Mode for finishing work surfaces using light bar and sound guidance.

FINE DIGGING MODE

Mode for finishing work surfaces using light bar and sound guidance.

TARGET SURFACE SETTINGS

Settings related to the target surface for construction.

Method for Setting Target Surface

How to select and set the target surface for operation.

BUCKET EDGE POSITION

Information on checking and correcting bucket edge position.

Display Bucket Edge Position

Shows current bucket edge position information and accuracy.

DAILY CALIBRATION

Daily calibration procedures for the intelligent machine control equipment.

Walk-around Checks of Intelligent Machine Control Equipment

Daily checks of the intelligent machine control components before starting.

Method for Checking and Adjusting Bucket Edge Accuracy

Steps to check and adjust the bucket edge position accuracy.

TROUBLESHOOTING

CONTROL BOX SCREEN DISPLAY

Identifies phenomena, check items, and references for control box screen issues.

Error Information Displayed on Control Box

How to interpret and respond to error messages shown on the control box.

Working Accuracy

Factors affecting working accuracy and how to check/adjust them.

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