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Compact Loader
WA200-8
Komatsu WA200-8 User Manual
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OTHER EQUIPMENT NAME
Inside of cab
(1) 24 V power supply
(2) Rearview monitor
(3) Ashtray
(4) Open knob for alternate exit of cab
(5) Cool box
(6) Cup holder
(7) Open lock for cab L.H. door
(8) Cab door handle
(9) Fuse
(10) AUX
(1
1) Fire extinguisher (if equipped)
(12) Unlock knob for slide window of cab
(13) Open handle for cab L.H. door
(14) 12 V power supply
OPERA
TION
GENERAL VIEW
3-7
70
72
Table of Contents
Table of Contents
19
Eu Directives
4
Safety Information
6
Safety Labels
7
Noise Emission Levels
8
Vibration Level
9
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Engine Technology to Conform Exhaust Gas Emission
11
Product Information
12
Location of Product Identification Number (Pin)/Machine Serial No. Plate
12
Location of Engine Number Plate
12
Rops/Fops Serial Plate Location
13
Transmission Serial Plate Location
13
Seat Plate Location
14
Service Meter Location
14
Your Machine Serial Numbers and Distributor
14
Declaration of Conformity
16
Retrofitting by Third-Party Suppliers
17
Explanation of Acronyms
18
Table of Contents
19
Safety
23
Safety Labels
24
Location of Safety Labels
24
Contents of Safety Labels
26
General Precautions Common to Operation and Maintenance
35
Precautions before Starting Operation
35
Preparations for Safe Operation
35
Precautions to Prevent Fire
37
Precautions When Getting on or off Machine
38
Do Not Get Caught
40
Precautions Related to Protective Structures
40
Unauthorized Modification
41
Precautions Related to Attachments and Options
41
Precautions When Running Engine Inside Building
41
Precautions for Operation
42
Precautions for Jobsite
42
Start Engine
44
Precautions for Operation
46
Precautions for Transportation
51
Towing and Being Towed
52
Precautions for Maintenance
53
Precautions before Starting Inspection and Maintenance
53
Precautions for Check and Maintenance
57
Tires
61
Precautions for Def
63
General Character and Precautions for Handling
63
Precautions for Adding
63
Precautions for Storing
63
Precautions for Fire Hazard and Leakage
63
Other Precautions
63
Operation
65
General View
66
Machine Equipment Name
66
Controls and Gauges Names
67
Other Equipment Name
71
Explanation of Components
74
Explanation of Machine Monitor Equipment
74
Switches
148
Control Levers and Pedals
162
Other Equipment
165
Machine Operations and Controls
198
Checks and Adjustment before Starting Engine
198
Method for Starting Engine
222
Method for Operations and Checks after Starting Engine
226
Method for Stopping Engine
229
Method for Starting Machine (Travel Forward and Reverse, and Shifting Gear) and Stopping Machine
230
Method for Steering Machine
238
Method for Operating Work Equipment
240
Precautions for Operation
241
Method for Adjusting Work Equipment Posture
243
Recommended Applications
245
Method for Parking Machine
250
Method for Checking after Finishing Work
252
Lock
252
Handle Tire
254
Handle Air Conditioner
257
Explanation of Air Conditioner Equipment
258
Method for Operating Air Conditioner
263
Transportation
267
Transportation Procedure
267
Loading and Unloading with Trailer
267
Method for Lifting Machine
271
Cold Weather Operation
274
Cold Weather Operation Information
274
Precautions after Daily Work Completion in Cold Weather
275
Precautions in Cold Weather
275
After Cold Weather Season
276
Precautions for Long-Term Storage
277
Preparation for Long-Term Storage
277
Maintenance During Long-Term Storage
277
Starting Machine after Long-Term Storage
277
Troubles and Actions
279
Actions When Running out of Fuel
279
Precautions for Towing Machine
280
Precautions for Discharged Battery
282
Other Trouble
286
Maintenance
293
Precautions for Maintenance
294
Check Service Meter Reading
294
Komatsu Genuine Replacement Parts
294
Komatsu Genuine Lubricants
294
Always Use Clean Washer Fluid
294
Fresh and Clean Lubricants
294
Check Drained Oil and Used Filter
294
Precautions for Refilling Oil or Fuel
294
Precautions for Adding Def
294
Welding Instructions
294
Dusty Jobsites
295
Avoid Mixing Oil
295
Lock Inspection Covers
295
Bleed Air from Hydraulic Circuit
295
Precautions When Installing Hydraulic Hoses
295
Checks after Inspection and Maintenance
295
Fuel and Lubricants to Match the Ambient Temperature
295
Close Engine Side Cover Securely
296
Outline of Maintenance
297
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
297
Handle Electrical Components
301
Standard Tightening Torque for Bolts and Nuts
302
Maintenance Schedule
304
Maintenance Schedule Table
304
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
305
Maintenance Procedure
307
Initial 10 Hours Maintenance (Only for the First 100 Hours)
307
Initial 250 Hours Maintenance (Only after the First 250 Hours)
307
When Required
307
Method for Checking, Cleaning and Replacing Air Cleaner
307
Method for Cleaning Inside of Cooling System
312
Method for Checking Oil Level in Transfer Case and Adding Oil
316
Method for Checking Oil Level in Axle Case and Adding Oil
318
Method for Cleaning Axle Breather
319
Method for Cleaning Air Conditioner Condenser
320
Method for Cleaning Fin with Compressed Air
321
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
321
Method for Cleaning Radiator Fin and Cooler Fin
321
Method for Reversing Automatic Operation Fan
321
Method for Reversing Manual Operation Fan
321
Method for Inverting and Replacing Bolt on Cutting Edge
324
Method for Replacing Bucket Teeth
324
Method for Checking Window Washer Fluid Level, Adding Fluid
327
Method for Checking and Maintenance Air Conditioner
328
Method for Replacing Slow-Blow Fuse
331
Method for Checking Function of Ecss Accumulator
332
Method for Checking Function of Brake Accumulator
333
Select and Check Tires
333
Method for Cleaning and Replacing Fuel Tank Breather Element
335
Checks before Starting
336
Every 50 Hours Maintenance
337
Every 100 Hours Maintenance
337
Method for Draining Water and Sediment from Fuel Tank
337
Method for Lubricating Work Equipment
337
Method for Checking Oil Level in Hydraulic Tank, Adding Oil
339
Method for Lubricating Rear Axle Pivot Pin
339
Method for Cleaning Air Conditioner Fresh Air Filter
341
Every 250 Hours Maintenance
342
Method for Lubricating Steering Cylinder Pin
342
Method for Checking Battery Electrolyte Level
342
Method for Checking Looseness of Wheel Hub Bolts, Retightening Bolts
344
Method for Testing Parking Brake
344
Method for Checking Function of Brake Accumulator
345
Every 500 Hours Maintenance
346
Method for Cleaning Air Conditioner Recirc Air Filter
345
Method for Replacing Fuel Prefilter Cartridge
348
Every 1000 Hours Maintenance
350
Method for Replacing Fuel Main Filter Cartridge
350
Method for Cleaning Transfer Case Breather
352
Method for Replacing Hst Oil Filter Cartridge
354
Every 2000 Hours Maintenance
356
Method for Lubricating Center Hinge Pin
356
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
356
Method for Checking and Replacing Alternator Belt
356
Method for Changing Oil in Hydraulic Tank
356
Method for Replacing Hydraulic Oil Filter Cartridge
358
Method for Replacing Hydraulic Tank Breather Element
360
Method for Replacing Hst Drain Filter Cartridge
361
Method for Changing Oil in Axle Case
363
Method for Replacing Air Conditioner Fresh Air Filter
364
Method for Replacing Air Conditioner Recirc Air Filter
364
Method for Cleaning Brake Circuit Strainer
365
Method for Checking Brake Disc Wear Amount
366
Method for Checking Alternator
367
Method for Checking and Adjusting Engine Valve Clearance
367
Method for Checking Function of Ppc Accumulator
367
Method for Replacing Kccv Filter Element
368
Method for Replacing Def Filter
370
Method for Replacing Def Tank Breather Element
373
Every 4000 Hours Maintenance
375
Replace Defined Life Parts
375
Method for Lubricating Drive Shaft
376
Method for Checking and Adjusting Air Conditioner Compressor
377
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
377
Every 4500 Hours Maintenance
378
Every 8000 Hours Maintenance
378
Every 9000 Hours Maintenance
378
Method for Checking Wear of Damper Gear
378
Method for Cleaning Def Tank
378
Method for Replacing Fuel Spray Prevention Cap
378
Method for Replacing Starting Motor
378
Method for Replacing Def Hose
378
End of Service Life
378
Method for Checking Starting Motor
377
Method for Checking Water Pump
377
Specifications
379
Specifications: Wa200-8
380
Attachments and Options
383
Bucket and Tire Selection
384
Handle Hydraulic Type Quick Coupler
385
Explanation of Components on Machines with Quick Coupler
385
Method for Removing Attachment
386
Method for Installing Attachment
387
Handle Fork
390
Explanation of Components on Machines with Fork
390
Machine Operations and Controls
391
Pcs(Proportional Control Switch)
396
Lcd Unit
396
Method for Setting Pcs
398
Auto-Greasing
400
Initial 10 Hours Maintenance (Only for the First 100 Hours)
403
Replacement Parts
405
Periodic Replacement of Defined Life Parts
406
Defined Life Parts List
406
Consumable Parts
407
Consumable Parts List
407
Recommended Fuel, Coolant, and Lubricant
408
Lubrication Chart
408
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
410
Recommended Brands and Qualities Other than Komatsu Genuine Oils
411
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Komatsu WA200-8 Specifications
General
Brand
Komatsu
Model
WA200-8
Category
Compact Loader
Language
English
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