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Koolaire KY0250A - User Manual

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Part Number 000012545 4/14
Ice Machines
Installation and Maintenance Manual

Table of Contents

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Summary

Section 1 General Information

General Safety Precautions

Essential safety guidelines to prevent injury and ensure safe operation of the ice machine.

Model Numbers Overview

Lists all supported Koolaire ice machine models, categorized by type (air-cooled, water-cooled, remote).

Ice Deflector & Bin Installation

Guidance on using an ice deflector and proper alignment for installing the ice machine on storage bins.

Section 2 Installation Instructions

Location & Clearance Requirements

Criteria for selecting an ideal installation location and essential clearance specifications for proper airflow.

Ice Machine Heat of Rejection

Information on ice machine heat rejection for HVAC sizing and condenser load evaluation.

Bin Leveling & Air Baffle Installation

Instructions for leveling the ice storage bin and installing the air baffle to prevent condenser airflow recirculation.

Electrical Service & Requirements

Details on electrical safety, ampacity, voltage, grounding, GFCI protection, and power cord specifications.

Maximum Breaker Size & Amperage Chart

Water Supply & Drain Requirements

Water Supply & Inlet Lines

Guidelines for connecting to potable water, managing pressure, and insulating water inlet lines to prevent condensation.

Drain Connections & Venting

Proper installation of drain lines, including slope, trap prevention, and atmospheric venting for ice machine and bin drains.

Line Sizing & Cooling Tower Use

Specifications for water/drain line sizing, condenser water pressure, and cooling tower integration.

Remote Condenser;Line Set Installation

Remote Refrigerant Charge & Technicians

Information on adjusting refrigerant charge for line length and the requirement for EPA certified technicians.

Line Set & Condenser Specs

Details on line set types, dimensions, and ambient temperature limits for remote condenser operation.

Condenser Mounting & Line Routing

Guidance on condenser placement, ensuring airflow, and routing refrigerant lines safely and accessibly.

Calculating Remote Installation Distances

Formulas and steps to determine maximum line set lengths, rises, and drops for optimal compressor oil return.

Line Set Connection & Pressure Testing

Installation Check List

General Installation Verification

A comprehensive checklist to confirm all installation steps, electrical, water connections, and clearances are correctly completed.

Remote Model & Pre-Start Checks

Specific verification steps for remote condenser installations and final checks before initial operation.

Section 3 Operation

Ice Making Sequence & Control Board

Explains the ice-making cycle stages, control board timers, and the function of built-in safety limits.

Operational Checks & Ice Thickness

Procedures for performing operational checks and adjusting ice thickness for consistent cube formation.

Section 4 Maintenance

Cleaning & Sanitizing Procedures

Comprehensive instructions for routine cleaning, sanitizing, preventative maintenance, and exterior cleaning of the ice machine.

Parts Removal for Cleaning

Step-by-step guide for removing water curtain, trough, and float switches to facilitate thorough cleaning.

Preventative Maintenance & Component Cleaning

Details on preventative cleaning, door removal, and cleaning the condenser filter and fins for optimal performance.

Service Removal & Winterization

Procedures for safely taking the ice machine out of service and preparing it for winter storage, including water-cooled units.

Section 5 Customer Support

Troubleshooting Checklist & Safety Limits

A guide to diagnose common issues, their causes, solutions, and procedures for safety limit restarts.

Commercial Ice Machine Warranty

Details warranty coverage, limitations, exclusions, and the claim process for commercial ice machines.

Residential Ice Machine & Bin Warranty

Outlines warranty terms for residential units and ice storage bins, including coverage, exclusions, and service contact.

Koolaire KY0250A Specifications

General IconGeneral
TypeIce Maker
ModelKY0250A
Voltage115V
RefrigerantR404A
Ice Production Capacity250 lb
Daily Ice Production250 lbs
Ice TypeCube
Dimensions22 in x 23-1/4 in x 26-1/2 in
Weight126 lb
Ice StorageNo bin
Condenser TypeAir Cooled

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