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Koolaire KYT0500A - User Manual

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Part Number STH063 9/17
Koolaire
KT Model Ice Machines
Technician’s Handbook

Table of Contents

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Summary

Safety Notices

General Safety Precautions

Read and follow safety precautions to prevent personal injury, property damage, and ensure proper operation.

Installation Safety Warnings

Electrical Requirements During Installation

Follow electrical requirements for safe installation, grounding, and wiring connections.

Personal Injury Prevention During Installation

Take precautions during installation to prevent personal injury, ensure stability, and handle components safely.

Operation and Maintenance Safety

Personal Injury Prevention During Operation;Maintenance

Follow precautions to prevent injury from moving components, moisture, and electrical hazards.

Hazard Warnings During Operation

Adhere to warnings about objects in bin, sharp tools, defrosting, cleaning fluids, and danger notices.

Usage and Maintenance Safety Precautions

Ensure PPE use, avoid flammable vapors, secure panels, maintain clearances, and follow lockout/tagout.

Troubleshooting Guide

Control Board Test Mode

Procedure for entering and using the control board's diagnostic test mode.

Control Board Test Mode Operation

How to enter, operate, and cancel the control board's diagnostic test mode.

Diagnosing Machine Operation Issues

Steps to troubleshoot common problems like the machine not running or not cycling correctly.

Troubleshooting: Machine Will Not Run

Diagnostic steps to identify why the ice machine is not starting or operating.

Component Check Procedures

Guidance on checking individual components like fuses, switches, and motors for proper function.

Troubleshooting: No Harvest Cycle (Float Switch)

Diagnosing issues when the machine fails to enter the harvest cycle due to harvest float switch problems.

Refrigeration Component Diagnostics

Methods for diagnosing issues related to various refrigeration system parts.

Harvest Cycle Troubleshooting Steps

Diagnostic steps and expected results for harvest cycle issues, including freeze time lock-in.

Refrigerant Recovery;Evacuation

Procedures for safely recovering and evacuating refrigerant from the system.

Troubleshooting: Premature Harvest Cycle

Diagnosing issues where the machine enters harvest cycle too early, related to float switches.

Ice Production Performance Check

Method to check and verify actual ice production against specified rates.

Installation and Visual Inspection Checklist

Checklist for ensuring proper installation and visually inspecting the machine for common issues.

Water System Troubleshooting Checklist

Checklist to identify and resolve problems related to the water system of the ice machine.

Ice Formation Pattern Analysis

Guide to diagnosing malfunctions by analyzing the pattern of ice formation on the evaporator.

Interpreting Ice Formation Patterns

Descriptions of ice formation issues like 'Extremely Thin' or 'No Ice Formation'.

Identifying Safety Limit Causes

Procedure to determine which safety limit has been triggered and notes on safety limit codes.

Safety Limit #1 Checklist

Checklist of possible causes for Safety Limit 1 (freeze time exceeding 60 minutes).

Refrigeration System Issues (Safety Limit #1)

Potential refrigeration system problems that can cause Safety Limit 1.

Safety Limit #2 Checklist

Checklist of possible causes for Safety Limit 2 (harvest time exceeding 3.5 minutes).

Safety Limit #3 Checklist

Checklist of possible causes for Safety Limit 3 (harvest float switch failure).

Installation Procedures

Location Requirements for Ice Machine

Criteria for selecting a suitable indoor location for the ice machine.

Ice Machine Clearance Requirements

Specifies the necessary clearances around the ice machine for proper airflow and operation.

Electrical Requirements for Installation

Details on voltage, fuse/breaker, ampacity, grounding, and wiring codes for installation.

Operation

Ice Making Cycle Sequence

Details the step-by-step process of ice making, including purge, freeze, harvest, and full bin cycles.

Control Board Timer Settings

Explanation of freeze and harvest time limits and how the control board manages them.

Safety Limit Functions (1 & 2)

Describes Safety Limit 1 (freeze time) and Safety Limit 2 (harvest time) and their indicators.

Safety Limit 3 Conditions

Details Safety Limit 3, related to harvest float switch failure, and its indicators.

Refrigeration Diagnostics

Analyzing Discharge Pressure

Procedure to measure and interpret discharge pressure readings for troubleshooting.

Discharge Pressure High Checklist

List of potential causes for high discharge pressure in the ice machine.

Discharge Pressure Low Checklist

List of potential causes for low discharge pressure in the ice machine.

Analyzing Suction Pressure

Procedure to measure and interpret suction pressure readings for troubleshooting.

Suction Pressure Analysis Procedure

Step-by-step guide for checking suction pressure against expected values.

Suction Pressure High Checklist

List of potential causes for high suction pressure in the ice machine.

Suction Pressure Low Checklist

List of potential causes for low suction pressure in the ice machine.

Harvest Valve General Operation

Description of the harvest valve's function and operation during freeze and harvest cycles.

Harvest Valve Failure Analysis

Analysis of harvest valve failure modes: not opening or remaining open during freeze cycle.

Diagnosing Partially Open Harvest Valve

Procedure to determine if a harvest valve is remaining partially open during the freeze cycle.

Evaporator Inlet;Outlet Temperature Comparison

Procedure to compare evaporator inlet and outlet temperatures for diagnosing malfunctions.

Discharge Line Temperature Analysis

Method for analyzing discharge line temperature to diagnose operational issues.

Refrigeration Component Diagnostics Overview

Introduction to diagnosing refrigeration components using tables and checklists.

Final Analysis of Refrigeration Problems

Interpreting diagnostic results to identify problems with harvest valve, charge, TXV, or compressor.

Refrigeration Components

System Contamination Cleanup

Koolaire KYT0500A Specifications

General IconGeneral
BrandKoolaire
ModelKYT0500A
CategoryIce Maker
LanguageEnglish

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